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Naslov:Derivation of analytical expressions for fast calculation of resistance spot welding system currents
Avtorji:ID Brezovnik, Robert (Avtor)
ID Ritonja, Jožef (Avtor)
Datoteke:.pdf mathematics-12-02454-v2.pdf (6,72 MB)
MD5: DB7EC7EBF4B840BE31BB95E12C0C9BCD
 
Jezik:Angleški jezik
Vrsta gradiva:Članek v reviji
Tipologija:1.01 - Izvirni znanstveni članek
Organizacija:FERI - Fakulteta za elektrotehniko, računalništvo in informatiko
Opis:The paper deals with the dynamics of a resistance spot welding system. At the core of this system is a transformer, which is powered on the primary side by a pulse-width modulated inverter and has a full-wave output rectifier on the secondary side that provides a direct welding current. The entire system is nonlinear, due to magnetic hysteresis and electronics. The electronics prevent the current from flowing in all parts of the welding transformer at separate time intervals during the voltage supply period; therefore, not all the parameters affect the dynamic of currents and voltages all the time so the system is also time-variant. To design a high-performance welding system and to predict the maximum possible welding current at a specific load, it is necessary to know the welding and primary currents. The leakage inductances of the system can reduce the maximum welding current significantly at higher frequencies and the same load. There are several methods to determine these currents, each with its drawbacks. Measurements are time-consuming, using professional software is expensive and requires time to learn and free open-source software has many limitations and does not guarantee the correctness of the results. The article presents a new, fourth option—a theoretical derivation of analytical expressions that facilitate straightforward and rapid calculation of the welding and primary currents of the resistance spot welding system with symmetrical secondary branches. The derivation of the mathematical expressions is based on the equivalent circuits that describe the system in different operating states. The results of the numerical simulations confirmed the derived expressions completely.
Ključne besede:DC–DC converters, pulse width modulation (PWM), welding transformers, center-tapped transformers, full-wave rectifier, resistance spot welding (RSW), leakage inductance, analytical modeling, time-variant system, equivalent circuit
Poslano v recenzijo:04.08.2024
Datum sprejetja članka:05.08.2024
Datum objave:07.08.2024
Založnik:MDPI
Leto izida:2024
Št. strani:25 str.
Številčenje:Vol. 12, no. 2, [Article no.] 2454
PID:20.500.12556/DKUM-89733 Novo okno
UDK:621.3
COBISS.SI-ID:203923715 Novo okno
DOI:10.3390/math12162454 Novo okno
ISSN pri članku:2227-7390
Avtorske pravice:© 2024 by the authors
Datum objave v DKUM:08.08.2024
Število ogledov:77
Število prenosov:22
Metapodatki:XML DC-XML DC-RDF
Področja:Ostalo
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Gradivo je del revije

Naslov:Mathematics
Skrajšan naslov:Mathematics
Založnik:MDPI AG
ISSN:2227-7390
COBISS.SI-ID:523267865 Novo okno

Gradivo je financirano iz projekta

Financer:ARIS - Javna agencija za znanstvenoraziskovalno in inovacijsko dejavnost Republike Slovenije
Številka projekta:P2-0115
Naslov:Vodenje elektromehanskih sistemov

Financer:ARIS - Javna agencija za znanstvenoraziskovalno in inovacijsko dejavnost Republike Slovenije
Številka projekta:L2-7556
Naslov:Sinhroni usmernik za velike tokove v sistemih za uporovno točkovno varjenje

Sekundarni jezik

Jezik:Slovenski jezik
Ključne besede:pretvorniki, transformerji, analitično modeliranje


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