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1.
Rapid assessment of steel machinability through spark analysis and data-mining techniques
Goran Munđar, Miha Kovačič, Miran Brezočnik, Krzysztof Stępień, Uroš Župerl, 2024, izvirni znanstveni članek

Opis: The machinability of steel is a crucial factor in manufacturing, influencing tool life, cutting forces, surface finish, and production costs. Traditional machinability assessments are labor-intensive and costly. This study presents a novel methodology to rapidly determine steel machinability using spark testing and convolutional neural networks (CNNs). We evaluated 45 steel samples, including various low-alloy and high-alloy steels, with most samples being calcium steels known for their superior machinability. Grinding experiments were conducted using a CNC machine with a ceramic grinding wheel under controlled conditions to ensure a constant cutting force. Spark images captured during grinding were analyzed using CNN models with the ResNet18 architecture to predict V15 values, which were measured using the standard ISO 3685 test. Our results demonstrate that the created prediction models achieved a mean absolute percentage error (MAPE) of 12.88%. While some samples exhibited high MAPE values, the method overall provided accurate machinability predictions. Compared to the standard ISO test, which takes several hours to complete, our method is significantly faster, taking only a few minutes. This study highlights the potential for a cost-effective and time-efficient alternative testing method, thereby supporting improved manufacturing processes.
Ključne besede: steel machinability, spark testing, data mining, machine vision, convolutional neural networks
Objavljeno v DKUM: 12.09.2024; Ogledov: 15; Prenosov: 7
.pdf Celotno besedilo (5,24 MB)
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2.
High strain rate hardening of metallic cellular metamaterials
Nejc Novak, Matej Vesenjak, Zoran Ren, 2024, izvirni znanstveni članek

Opis: Strain rate hardening caused by the changed deformation mode is a fascinating phenomenon in cellular metamaterials where the material’s stiffness and energy absorption capabilities increase as the strain rate increases. This unique behaviour is attributed to a combination of micro-inertia effects, base material’s strain rate hardening and inertia effects. At high strain rates, the metamaterial’s inertia influences its deformation response, which changes to shock mode. This work briefly presents the geometry and fabrication of different metallic metamaterials. Then, it evaluates their mechanical response at different strain rates, ranging from quasi-static to intermediate dynamic and shock, determined by experimental and computational investigation. The three deformation modes can be separated into two critical loading velocities, unique for each metamaterial, which are also presented and compared in this work for various metamaterials. The investigations show that the deformation mode change in metallic metamaterials depends on their porosity. The critical velocities separating the deformation modes decrease with increasing porosity, i.e., decreased density of the metamaterial results in reduced critical loading velocities. The shock deformation mode in cellular metamaterials is thus attainable at much lower loading velocities than in homogeneous (nonporous) materials.
Ključne besede: metamaterials, cellular structures, high strain rate, experimental testing, computational modelling, compression loading, mechanical properties
Objavljeno v DKUM: 22.05.2024; Ogledov: 204; Prenosov: 12
.pdf Celotno besedilo (3,42 MB)
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3.
Mechanical behaviour of photopolymer cell-size graded triply periodic minimal surface structures at different deformation rates
Yunus Emre Yilmaz, Nejc Novak, Oraib Al-Ketan, Hacer Irem Erten, Ulas Yaman, Anja Mauko, Matej Borovinšek, Miran Ulbin, Matej Vesenjak, Zoran Ren, 2024, izvirni znanstveni članek

Opis: This study investigates how varying cell size affects the mechanical behaviour of photopolymer Triply Periodic Minimal Surfaces (TPMS) under different deformation rates. Diamond, Gyroid, and Primitive TPMS structures with spatially graded cell sizes were tested. Quasi-static experiments measured boundary forces, representing material behaviour, inertia, and deformation mechanisms. Separate studies explored the base material’s behaviour and its response to strain rate, revealing a strength increase with rising strain rate. Ten compression tests identified a critical strain rate of 0.7 s−1 for “Grey Pro” material, indicating a shift in failure susceptibility. X-ray tomography, camera recording, and image correlation techniques observed cell connectivity and non-uniform deformation in TPMS structures. Regions exceeding the critical rate fractured earlier. In Primitive structures, stiffness differences caused collapse after densification of smaller cells at lower rates. The study found increasing collapse initiation stress, plateau stress, densification strain, and specific energy absorption with higher deformation rates below the critical rate for all TPMS structures. However, cell-size graded Primitive structures showed a significant reduction in plateau and specific energy absorption at a 500 mm/min rate.
Ključne besede: cellular materials, triply periodical minimal surface, photopolymer, mechanical properties, strain rate, experimental compressive testing, computer simulations
Objavljeno v DKUM: 22.05.2024; Ogledov: 216; Prenosov: 15
.pdf Celotno besedilo (9,33 MB)
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4.
Noise evaluation of coated polymer gears
Brigita Polanec, Srečko Glodež, Aleš Belšak, 2023, izvirni znanstveni članek

Ključne besede: polymer gears, PVD-coatings, experimental testing, noise evaluation
Objavljeno v DKUM: 10.04.2024; Ogledov: 212; Prenosov: 8
.pdf Celotno besedilo (7,34 MB)
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5.
Microstructure, mechanical properties and fatigue behaviour of a new high-strength aluminium alloy AA 6086
Franc Zupanič, Jernej Klemenc, Matej Steinacher, Srečko Glodež, 2023, izvirni znanstveni članek

Opis: This study presents the comprehensive experimental investigation of the microstructure, mechanical and fatigue properties of a new high-strength aluminium alloy AA 6086, which was developed from a commercial aluminium alloy AA 6082. The new alloy possesses a higher content of Si, and, it also contains Cu and Zr. The alloy was characterised in the as-cast condition after homogenisation, extrusion, and T6 heat treatment. Light microscopy, scanning and transmission electron microscopy with energy dispersive spectrometry were used to analyse the microstructure and the fractography of broken specimens. The quasi-static and fatigue tests were performed on the MTS Landmark 100 kN servo-hydraulic test machine, controlled with a mechanical extensometer with a 25 mm gauge length. The quasi-static strength of the analysed aluminium alloy AA 6086 was found to be significantly higher if compared to some other AA 6xxx alloys, while the ductility was kept almost the same. The experimental results of the comprehensive fatigue tests in a Low Cycle Fatigue (LCF) and High Cycle Fatigue (HCF) regime showed a good fatigue resistance, and represent a good basis for engineering design applications of the newly developed aluminium alloy AA 6086.
Ključne besede: aluminijeve zlitine, karakterizacija materiala, utrujanje, eksperimentalno testiranje, statistično ovrednotenje, Aluminium Alloy AA 6086, material characterisation, fatigue behaviour, experimental testing, statistical evaluation
Objavljeno v DKUM: 02.04.2024; Ogledov: 281; Prenosov: 17
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6.
LCF behaviour of high strength aluminium alloys AA 6110A and AA 6086
Jernej Klemenc, Srečko Glodež, Matej Steinacher, Franc Zupanič, 2023, izvirni znanstveni članek

Opis: The proposed research presents the comprehensive investigation of the Low Cycle Fatigue (LCF) behaviour of two high-strength aluminium alloys of series AA 6xxx: the conventional alloy AA 6110A and the newly developed alloy AA 6086. Both alloys were characterised in the as-cast condition after homogenisation, extrusion, and T6 heat treatment. The quasi-static strength and hardness of the aluminium alloy AA 6086 were found to be significantly higher if compared to the AA 6110A alloys, while the ductility was a little bit smaller. The LCF tests showed that the AA 6086 alloy is more suitable for the high-cycle fatigue regime. On the other hand, the engineering advantage of the AA 6110A alloy is only for low-cycle fatigue applications if less than 100 loading cycles are expected in the service life of the analysed structure. The fatigue cracks formed predominantly on the α-AlMnSi intermetallic particles in both alloys, and, during LCF tests, exhibited small crack propagation. The area of the fatigue crack growth was much smaller than the area of the forced fracture. At smaller amplitude strains the fatigue striations were present at the fracture surface, while, at higher amplitude strains, they were not present. The obtained experimental results represent a good basis for engineering design applications of the analysed alloys AA 6086 and AA 6110A.
Ključne besede: aluminijeve zlitine, malociklično utrujanje, eksperimentalno testiranje, fraktografija, aluminium alloys, low cycle fatigue, experimental testing, fractography
Objavljeno v DKUM: 29.03.2024; Ogledov: 197; Prenosov: 13
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7.
Ionic hydraulic fluids and seal-material compatibility
Darko Lovrec, Roland Kalb, Vito Tič, 2024, izvirni znanstveni članek

Opis: Manufacturers of hydraulic fluids invest a lot of effort and resources in improving their physico-chemical properties, with the goal of getting as close as possible to the properties of an ideal hydraulic fluid. It should be non- flammable, environmentally friendly, sustainable and should have excellent physical and chemical properties. After decades of development in the field of ionic liquids and the search for an ionic liquid suitable for use in hydraulic systems, ionic hydraulic liquids are now already in industrial use, especially on devices that operate in harsh and risky operating conditions. Since ionic hydraulic fluids are a completely new type of hydraulic fluid, one of the issues is their compatibility with the materials present in the hydraulic components, including all the seals. This paper refers to the process of testing the compatibility of hydraulic seal materials with different types of ionic hydraulic fluids according to the standardized percentages and recommendations, with emphasis on changes in the swell, shrinkage and hardness of the seals. The presented results are a useful guide for selecting suitable seal materials in case of using high-tech ionic hydraulic fluids.
Ključne besede: ionic hydraulic fluids, seal material, compatibility, fluid-testing method, test results
Objavljeno v DKUM: 19.03.2024; Ogledov: 287; Prenosov: 10
.pdf Celotno besedilo (970,22 KB)
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8.
Vibration fatigue analysis of two different variants of oil suction pipes
Marko Zadravec, Srečko Glodež, Christian Buzzi, Peter Brunnhofer, Martin Leitner, Janez Kramberger, 2024, izvirni znanstveni članek

Opis: In order to reduce the overall mass of the product, an improved variant of the engine oil suction pipe in hybrid design is developed and analysed as part of this paper. The vibration fatigue analysis of a simple all-metal suction pipe and the new hybrid suction pipe variant is derived using computer FEA simulations and vibration measurements on the shaker. The hybrid design of the technical components makes it possible to combine different types of materials in order to achieve the best possible properties and behaviours for the components under the influence of external loads. In our case, we combine a suction pipe made of S235JR mild steel with a 3D-printed polyamide intake funnel featuring a grid designed to prevent particles from entering the engine’s lubrication circuit. This design reduces the mass and shifts the centre of gravity closer to the attachment point of the pipe, as well as to the engine crankcase, which has a positive effect on the values of natural frequencies and vibration amplitudes. The main objective of such a hybrid suction pipe is precisely to reduce vibrations, and thus extend the service life of the components.
Ključne besede: oil suction pipe, vibration fatigue, failure analyses, experimental testing, numerical simulations
Objavljeno v DKUM: 26.02.2024; Ogledov: 641; Prenosov: 621
.pdf Celotno besedilo (6,90 MB)
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9.
Cotton woven fabrics as protective polymer materials against solar radiation in the range of 210–1200 nm
Polona Dobnik-Dubrovski, Darinka Fakin, Alenka Ojstršek, 2023, izvirni znanstveni članek

Opis: The proposed paper describes the influence of woven fabric constructional parameters (type of weave, relative fabric density) and colouration (obtained by eco-friendly dyeing) on the solar transmittance of cotton woven fabrics in the range of 210-1200 nm. The cotton woven fabrics in their raw state were prepared according to Kienbaum's setting theory, at three levels of relative fabric density and three levels of the weave factor, and then exposed to the dyeing process with natural dyestuffs (beetroot, walnut leaves). After ultraviolet/visible/near-infrared (UV/VIS/IRA) solar transmittance and reflection in the range of 210-1200 nm were recorded, the influence of the fabric construction and colouration were analysed. The guidelines for fabric constructor were proposed. The results show that the walnut-coloured satin samples at the third level of relative fabric density provide the best solar protection in the whole solar spectrum. All the tested eco-friendly dyed fabrics offer good solar protection, while only raw satin fabric at the third level of relative fabric density can be classified as solar protective material with even better protection in IRA region than some coloured samples.
Ključne besede: fabric engineering, solar protection, woven fabric structure, natural dyeing of polymer material, testing
Objavljeno v DKUM: 15.02.2024; Ogledov: 296; Prenosov: 5
.pdf Celotno besedilo (1,93 MB)
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10.
Dynamic characterisation of novel three-dimensional axisymmetric chiral auxetic structure
Anja Mauko, Yunus Emre Yilmaz, Nejc Novak, Tomáš Doktor, Matej Vesenjak, Zoran Ren, 2024, izvirni znanstveni članek

Opis: The study presents an extensive mechanical and computational characterisation of novel cellular metamaterial with axisymmetric chiral structure (ACS) at different strain rates. The Direct Impact Hopkinson Bar (DIHB) testing device was used for impact testing up to 21 m/s striker speed, which was insufficient to reach the shock deformation regime. Thus, using computational simulations to estimate the structure behaviour at high strain rates was necessary. Experimental and computational results showed that all ACS structures exhibit a nominal stress–strain relationship typical for cellular materials. As the loading conditions shifted to a dynamic regime, the micro–inertia effect became increasingly pronounced, leading to a corresponding rise in structure stiffness. The Poisson's ratio in all ACS increases gradually, making them superior to traditional cellular materials, which experience a sudden increase in Poisson's ratio during loading. Additionally, the study found that the structures exhibited a rise in the auxetic effect with an increase in strain rate, highlighting the benefits of axisymmetric structures in high-loading regimes. Overall, the obtained results provide valuable insights into the mechanical properties of ACS under different loading regimes and will contribute to further design improvements and the fabrication of novel ACS metamaterials.
Ključne besede: axisymmetric chiral structure, auxetic, chiral unit cell, impact testing, dynamic characterisation, finite element simulations
Objavljeno v DKUM: 15.02.2024; Ogledov: 345; Prenosov: 26
.pdf Celotno besedilo (7,73 MB)
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