1. Efficient modification of the CRAFT algorithm for layout optimisationBorut Buchmeister, Aljaž Javernik, Robert Ojsteršek, Iztok Palčič, 2025, original scientific article Abstract: Every combination of product mix and production volume requires a suitable layout of workplaces (functional units). An optimised layout is of utmost importance to achieve global competitiveness of companies and to build an efficient, sustainable production. We plan the layout mainly with heuristic methods; constructive, improvement and combined methods are available. In this paper, a modification of the established improvement algorithm CRAFT (exchange method) is presented, which provides much better and more accurate results at a slightly higher computational cost. The most important change is the immediate precise determination of the centroids of the areas of workplaces (or departments) that are exchanged. The distance between any two workplaces is represented by the orthogonal distance between the centroids. In the example given, which is based on a pairwise exchange, the difference is 22 % in favour of the modified algorithm. Keywords: algorithm modification, CRAFT method, layout optimisation, pair-wise exchanges, production layout Published in DKUM: 21.05.2025; Views: 0; Downloads: 2
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2. Optimising energy piles: a multi-objective approach to cost and failure probabilityRok Varga, Primož Jelušič, Bojan Žlender, 2025, original scientific article Abstract: This paper presents a comparative analysis of the influence of thermal loading on the design of optimally designed floating energy piles in soft consistency soils using a genetic algorithm. The nonlinear settlement of energy piles is also considered. The deterministic optimisation model (OPT-EP) includes a cost objective function constrained by design constraints and is later extended to include the probability of failure as a second objective function to perform multi-objective optimisation. This extension was undertaken because the Eurocode 7 approach only partially accounts for uncertainties in the soil, whereas the reliability-based design (RBD) approach fully exploits these uncertainties. Consequently, a multi-objective optimisation (cost vs. failure probability) was carried out in this study. The optimal designs obtained by the two different optimisation methodologies were further analysed and it was found that when the Eurocode 7 safety factor approach was used, the conditions related to thermal loading were not crucial for the design values. On the other hand, the multi-objective optimisation based on the RBD approach showed that the thermal loading affected the design, proving the usefulness of the multi-objective optimisation and the reliability-based design. Keywords: energy pile, multi-objective optimisation, reliability-based design, genetic algorithm Published in DKUM: 04.04.2025; Views: 0; Downloads: 5
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3. Effect of topological optimisation on the kinetic properties of the kinematic chain : Elektronski virBoštjan Harl, 2025, original scientific article Abstract: The paper addresses the importance of topology and shape optimisation on improving the performance of a device operating in a mine industry. The process of increasing the stiffness and the value of the first eigenfrequency of the load-carrying structure will be demonstrated. In order to satisfy both objectives simultaneously, two initial optimisation domain models were introduced. The first was the most commonly used optimisation model with full material, while the second was a model with an initial gyroid lattice structure in the optimisation domain. The results obtained by the optimisation of the load-carrying structure were used to analyse the effect of stiffness and eigenfrequency on the four-bar mechanism path of the coupler point and the reduction of the value of the joint forces of the most loaded links. 24 refs. Keywords: topology optimisation, shape optimisation, eigenfrequency, kinematic chain Published in DKUM: 27.03.2025; Views: 0; Downloads: 8
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4. Synthesis of Rankine cycle systems with cascade and separate configurations utilising multiple heat sources at different temperature levelsMonika Dokl, Rok Gomilšek, Petar Varbanov, Yee Van Fan, Zdravko Kravanja, Lidija Čuček, 2023, original scientific article Keywords: multiple heat sources, Organic Rankine cycle, separate and cascade designs, Steam Rankine cycle, thermodynamic optimisation Published in DKUM: 28.02.2025; Views: 0; Downloads: 2
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5. Synthesis of Heat-Integrated Water Networks Using a Modified Heat Exchanger Network SuperstructureNidret Ibrić, Elvis Ahmetović, Andreja Nemet, Zdravko Kravanja, Ignacio E. Grossmann, 2022, original scientific article Keywords: water network, water integration, heat exchanger network, heat-integrated water network, superstructure optimisation Published in DKUM: 14.02.2025; Views: 0; Downloads: 5
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6. Exploring digital twins in the transport and energy fields : a bibliometrics and literature review approachNena Orel Šanko, Borut Jereb, Tina Cvahte Ojsteršek, 2023, review article Abstract: Logistics and transport are major sources of energy consumption that still rely heavily on fossil fuels. Especially in the freight sector, finding means to optimise fuel consumption and energy efficiency are increasingly important. Digital twins’ adaptation in logistics and transport is not as frequent as in production, but their implementation potential is immense. This technology can replicate real environments, allowing verification of various scenarios without real-life application, leading to optimal implementation outcome faster and more efficiently. This paper aims to research digital twins’ use in logistics and transport, focusing on digital twins’ potential and effects to optimise energy consumption. Firstly, previous research on digital twins in specified fields was identified, followed by a quantitative literature review. The latter focused on codifying the selected publications based on criteria such as modality, specific environment, energy consumption, etc. Furthermore, a qualitative overview of 57 relevant publications on digital twins’ use in logistics and transport was made. The main contribution of this paper is the systematic overview of digital twins from the viewpoint of energy optimisation in one of the most energy-dependent sectors. This gives researchers a good starting point for further research and digital twins’ practical implementation cases. Keywords: logistics, transport, digital twin, energy consumption, optimisation, literature review, bibliometrics Published in DKUM: 22.04.2024; Views: 129; Downloads: 33
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7. Reduction of surface defects by optimization of casting speed using genetic programming : an industrial case studyMiha Kovačič, Uroš Župerl, Leo Gusel, Miran Brezočnik, 2023, original scientific article Abstract: Štore Steel Ltd. produces more than 200 different types of steel with a continuous caster installed in 2016. Several defects, mostly related to thermomechanical behaviour in the mould, originate from the continuous casting process. The same casting speed of 1.6 m/min was used for all steel grades. In May 2023, a project was launched to adjust the casting speed according to the casting temperature. This adjustment included the steel grades with the highest number of surface defects and different carbon content: 16MnCrS5, C22, 30MnVS5, and 46MnVS5. For every 10 °C deviation from the prescribed casting temperature, the speed was changed by 0.02 m/min. During the 2-month period, the ratio of rolled bars with detected surface defects (inspected by an automatic control line) decreased for the mentioned steel grades. The decreases were from 11.27 % to 7.93 %, from 12.73 % to 4.11 %, from 16.28 % to 13.40 %, and from 25.52 % to 16.99 % for 16MnCrS5, C22, 30MnVS5, and 46MnVS5, respectively. Based on the collected chemical composition and casting parameters from these two months, models were obtained using linear regression and genetic programming. These models predict the ratio of rolled bars with detected surface defects and the length of detected surface defects. According to the modelling results, the ratio of rolled bars with detected surface defects and the length of detected surface defects could be minimally reduced by 14 % and 189 %, respectively, using casting speed adjustments. A similar result was achieved from July to November 2023 by adjusting the casting speed for the other 27 types of steel. The same was predicted with the already obtained models. Genetic programming outperformed linear regression. Keywords: continuous casting of steel, surface defects, automatic control, machine learning, modelling, optimisation, prediction, linear regression, genetic programming Published in DKUM: 25.03.2024; Views: 284; Downloads: 19
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8. Optimizing smart manufacturing systems using digital twinRobert Ojsteršek, Aljaž Javernik, Borut Buchmeister, 2023, original scientific article Abstract: Presented paper investigates the application of digital twins for the optimisation of intelligent manufacturing systems and focuses on the comparison between simulation modelling results and real-world production conditions. A digital twin was created in the Simio software environment using a data-driven simulation model derived from a real-world production system. Running the digital twin in real time, which was displayed graphically, facilitated the analysis of key parameters, including the number of finished products, average flow time, workstation utilization and product quality. The discrepancies were attributed to the use of random distributions of input data in the dynamic digital twin, as opposed to the long-term measurements and averages in the real-world system. Despite the limitations in the case study, the results underline the financial justification and predictive capabilities of digital twins for optimising production systems. Real-time operation enables continuous evaluation and tracking of parameters and offers high benefits for intelligent production systems. The study emphasises the importance of accurate selection of input data and warns that even small deviations can lead to inaccurate results. Finally, the paper high-lights the role of digital twins in optimising production systems and argues for careful consideration of input data. It highlights the importance of analysing real-world production systems and creating efficient simulation models as a basis for digital twin solutions. The results encourage extending the research to different types of production, from job shop to mass production, in order to obtain a comprehensive optimisation perspective. Keywords: smart manufacturing, digital twin, optimisation, simulation modelling, Simio, case study Published in DKUM: 25.03.2024; Views: 277; Downloads: 26
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9. Transient circuit simulation of arc-free current breaking by resistance riseDareer Bin Khalid, Michael Rock, Luigi Piegari, 2021, original scientific article Abstract: There has been intensive research and development in the field of Circuit breakers, whether DC and AC, or low voltage and high voltage. The result of this has led to the production of highly reliable circuit breakers that accompany a built-in arc extinguishing system. However, the purpose of this study is to give the basics for arc-free current breaking with fast interruption of fault currents, e.g., in surge protective devices (SPD) for AC and DC systems, by means of a time-dependent resistor with fast rising resistance. This investigation shall illustrate how the current can be driven almost to zero with a steadily time increasing resistance, and interrupted completely without an electric arc. The basic aim of the conducted transient circuit simulations is to determine suitable time functions for the current or resistance and necessary initial and final resistances. This paper will discuss the "optimisation conditions", a switching time as short as possible, small switch-off overvoltage, and possibly an energy conversion in the resistor as low as possible is set using ATP-EMTP and analytical calculations. Keywords: current breaking, ATP-EMTP, time-dependent resistance, optimisation, concave functions, convex functions Published in DKUM: 13.11.2023; Views: 439; Downloads: 4
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10. The use of differential evolution to determine maximum generation and load values in the distribution networkEva Tratnik, Janez Ribič, Matej Pintarič, Miran Rošer, Gorazd Štumberger, Miloš Beković, 2022, original scientific article Abstract: By integrating renewable energy sources into the existing distribution network, the characteristics and local stability of the network is highly impacted. The network, which was built with the goal of a directed energy flow from large conventional sources connected to the transmission network via the distribution network to consumers, can change the direction of the energy flow. The adoption of environmental commitments and directives encourages the integration of local dispersed energy sources, which can worsen voltage conditions in the distribution network. To avoid excessive local production, distribution network operators must limit the installation of new generati on units, as it is necessary to take into account the quality of power supply by monitoring its network parameters, such as the appropriate voltage profi le and the rati o between acti ve and reacti ve power. On the other hand, excessive loads due to the mass transiti on of household heati ng and transport towards electricity can also pose a problem for high-quality electricity supply due to the excessive voltage drop. The arti cle presents an algorithm for determining the maximum size of unit producti on and the maximum load at a node in the distributi on network. Also demonstrated is the use of variable tap transformer technology, which adjusts the tap of the transformer to provide an appropriate voltage profi le in the network. The enti re analysis was performed on a model of a real medium-voltage network, in which solar and hydropower plants are already included. The model was verifi ed by comparing its calculated values with actual measurements. The goal was to determine the size of the unit’s maximum producti on, as well as the size of the maximum load, by using the diff erenti al evoluti on algorithm, while keeping voltage profi les within the permissible limits. The results of the analysis are presented in the article. Keywords: distribution network, renewable energy sources, optimisation method, voltage profile Published in DKUM: 30.10.2023; Views: 425; Downloads: 17
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