1. Contour maps for simultaneous increase in yield strength and elongation of hot extruded aluminum alloy 6082Iztok Peruš, Goran Kugler, Simon Malej, Milan Terčelj, 2022, izvirni znanstveni članek Opis: In this paper, the Conditional Average Estimator artificial neural network (CAE ANN) was used to analyze the influence of chemical composition in conjunction with selected process parameters on the yield strength and elongation of an extruded 6082 aluminum alloy (AA6082) profile. Analysis focused on the optimization of mechanical properties as a function of casting temperature, casting speed, addition rate of alloy wire, ram speed, extrusion ratio, and number of extrusion strands on one side, and different contents of chemical elements, i.e., Si, Mn, Mg, and Fe, on the other side. The obtained results revealed very complex non-linear relationships between all of these parameters. Using the proposed approach, it was possible to identify the combinations of chemical composition and process parameters as well as their values for a simultaneous increase of yield strength and elongation of extruded profiles. These results are a contribution of the presented study in comparison with published research results of similar studies in this field. Application of the proposed approach, either in the research and/or in industrial aluminum production, suggests a further increase in the relevant mechanical properties. Ključne besede: AA6082, hot extrusion, mechanical properties, yield strength, elongation, artificial neural networks, analysis Objavljeno v DKUM: 12.03.2025; Ogledov: 0; Prenosov: 0
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2. New approach for automated explanation of material phenomena (AA6082) using artificial neural networks and ChatGPTTomaž Goričan, Milan Terčelj, Iztok Peruš, 2024, izvirni znanstveni članek Opis: Artificial intelligence methods, especially artificial neural networks (ANNs), have increasingly been utilized for the mathematical description of physical phenomena in (metallic) material
processing. Traditional methods often fall short in explaining the complex, real-world data observed
in production. While ANN models, typically functioning as “black boxes”, improve production
efficiency, a deeper understanding of the phenomena, akin to that provided by explicit mathematical
formulas, could enhance this efficiency further. This article proposes a general framework that
leverages ANNs (i.e., Conditional Average Estimator—CAE) to explain predicted results alongside
their graphical presentation, marking a significant improvement over previous approaches and those
relying on expert assessments. Unlike existing Explainable AI (XAI) methods, the proposed framework mimics the standard scientific methodology, utilizing minimal parameters for the mathematical
representation of physical phenomena and their derivatives. Additionally, it analyzes the reliability
and accuracy of the predictions using well-known statistical metrics, transitioning from deterministic
to probabilistic descriptions for better handling of real-world phenomena. The proposed approach
addresses both aleatory and epistemic uncertainties inherent in the data. The concept is demonstrated through the hot extrusion of aluminum alloy 6082, where CAE ANN models and predicts
key parameters, and ChatGPT explains the results, enabling researchers and/or engineers to better
understand the phenomena and outcomes obtained by ANNs. Ključne besede: artificial neural networks, automatic explanation, hot extrusion, aluminum alloy, large language models, ChatGPT Objavljeno v DKUM: 27.02.2025; Ogledov: 0; Prenosov: 3
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3. Comparative analysis of a 3D printed polymer bonded magnet composed of a TPU-PA12 matrix and Nd-Fe-B atomised powder and melt spun flakes respectivelyGranit Hajra, Mihael Brunčko, Leo Gusel, Ivan Anžel, 2025, izvirni znanstveni članek Opis: The present study reports the development of new polymer bonded magnet containing a Thermoplastic Polyurethane (TPU) – Nylon (PA12) blend as the matrix material and Nd-Fe-B magnetic particles. Two composite materials were explored: one using Nd-Fe-B atomised spherical powder (ASP) and another incorporating Nd-Fe-B melt-spun flakes (MSF). The filaments were formulated by blending TPU, PA12, and one of selected type of Nd-Fe-B particles using a mixing device. The ASP and the MSF were integrated into the matrix via a precise compounding process and 3D printing was used to produce the testing specimens. The preliminary findings indicate that both formulations exhibited promising magnetic properties while maintaining the mechanical characteristics of TPU and PA12. The atomised spherical powder formulation demonstrated worse magnetic behaviour compared to the melt-spun flake formulation. ASP particles enable better fluidity of the composite material during 3D printing. However, the close-packed arrangement of these particles is the cause of much higher porosity and consequently the poorer mechanical and magnetic properties. Optimization of the processing parameters showed significant influence on the final magnetic performance and structural integrity of the printed specimens. Ključne besede: bonded magnets, Nd-Fe-B melt spun flakes, Nd-Fe-B atomised powders, material extrusion, additive manufacturing, fused specimen fabrication Objavljeno v DKUM: 08.01.2025; Ogledov: 0; Prenosov: 8
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4. Study of ▫$Ni/Y_2O_3/polylactic$▫ acid compositeTilen Švarc, Matej Zadravec, Žiga Jelen, Peter Majerič, Blaž Kamenik, Rebeka Rudolf, 2023, izvirni znanstveni članek Opis: This study demonstrates the successful synthesis of Ni/Y2O3 nanocomposite particles through the application of ultrasound-assisted precipitation using the ultrasonic spray pyrolysis technique. They were collected in a water suspension with polyvinylpyrrolidone (PVP) as the stabiliser. The presence of the Y2O3 core and Ni shell was confirmed with transmission electron microscopy (TEM) and with electron diffraction. The TEM observations revealed the formation of round particles with an average diameter of 466 nm, while the lattice parameter on the Ni particle’s surface was measured to be 0.343 nm. The Ni/Y2O3 nanocomposite particle suspensions were lyophilized, to obtain a dried material that was suitable for embedding into a polylactic acid (PLA) matrix. The resulting PLA/Ni/Y2O3 composite material was extruded, and the injection was moulded successfully. Flexural testing of PLA/Ni/Y2O3 showed a slight average decrease (8.55%) in flexural strength and a small decrease from 3.7 to 3.3% strain at the break, when compared to the base PLA. These findings demonstrate the potential for utilising Ni/Y2O3 nanocomposite particles in injection moulding applications and warrant further exploration of their properties and new applications in various fields. Ključne besede: ultrasound spray pyrolysis, Ni/Y2O3, lyophilization, PLA, extrusion, injection moulding Objavljeno v DKUM: 05.04.2024; Ogledov: 199; Prenosov: 22
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5. Algorithmic linearization improves Syringe-based extrusion in elastic systems using Hydrogel-based materialsJernej Vajda, Luka Banović, Mihael Miško, Igor Drstvenšek, Marko Milojević, Uroš Maver, Boštjan Vihar, 2023, izvirni znanstveni članek Opis: Accuracy and precision are essential in extrusion-based material handling such as three-dimensional (3D) bioprinting. However, the elasticity of components, backlash, variability of nozzle and cartridge shapes, etc. can lead to unpredictable printing results, which is further complicated by the wide range of rheologically diverse materials and complex sample designs. To address this issue, we present an algorithmic approach to compensate for the discrepancies between piston motion and material extrusion in syringe-based extrusion systems. This approach relies on cyclical, iterative optimization through rapid piston movements, which are adjusted based on extrusion analysis. In this work we establish a general theoretical framework for extrusion and link the rheological properties of prepared hydrogels with shear rates in a typical bioprinting process. The determined properties are compared with the success of the developed algorithm to modify machine instructions for precise material deposition of short, interrupted lines, as well as multi-layered scaffold structures. Overall, our approach provides a means of improving the accuracy and precision of complex extrusion-based bioprinting systems, without prior knowledge of set-up or material properties, making it highly versatile and suitable for a wide range of applications, particularly when the combined set-up and material properties are too complex for solely predictive approaches. Ključne besede: 3D bioprinting, syringe extrusion, optimization, algorithm Objavljeno v DKUM: 21.04.2023; Ogledov: 684; Prenosov: 109
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6. Analysis of a strain rate field in cold formed material using the visioplasticity methodLeo Gusel, Rebeka Rudolf, Borut Kosec, 2009, drugi znanstveni članki Opis: In this paper the visioplasticity method is used to find the complete velocity and strain rate distributions from the experimental data, using the finite-difference method. The data about values of strain rates in plastic re- gion of the material is very important for calculating stresses and the prediction of product quality. Specimens of copper alloy were extruded with different lubricants and different coefficients of friction and then the strain rate distributions were analysed and compared. Significant differences in velocity and strain rate distributions were obtained in some regions at the exit of the deformed zone. Ključne besede: forward extrusion, copper alloy, visioplasticity, strain rate, lubrication Objavljeno v DKUM: 03.07.2017; Ogledov: 966; Prenosov: 144
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7. Optimization of extrusion process by genetic algorithms and conventional techniquesZoran Jurković, Miran Brezočnik, Branko Grizelj, Vesna Mandić, 2009, izvirni znanstveni članek Opis: The purpose of this research is the determination of the optimal cold forward extrusion parameters with the minimization of tool load as objective. This paper deals with different optimization approaches in order to determine optimal values of logarithmic strain, die angle and friction factor with the purpose to find minimal tool loading obtained by cold forward extrusion process. Two experimental plans based on factorial design of experiment and orthogonal array have been carried out. Classical optimization, according to the response model of extrusion forming force, and the Taguchi approach are presented. The obtained extrusion force model as the fitness function was used to carry out genetic algorithm optimization. Experimental verification of optimal forming parameters with their influences on the forming forces was also performed. The experimental results show an improvement in the minimization of tool loading. The results of optimal forming parameters obtained with different optimization approaches have been compared and based on that the characteristics analysis (features and limitations) of presented techniques. Ključne besede: metal forming, forward extrusion force optimization, design of experiments, Taguchi approach, genetic algortihm Objavljeno v DKUM: 31.05.2012; Ogledov: 2028; Prenosov: 100
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