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Opis: In the field of long-life fatigue, predicting fatigue lives and limits for mechanical components is crucial for ensuring reliability and safety. Fracture mechanics tools have enabled the estimation of fatigue lives for components with small cracks or defects. However, when dealing with defects larger than the microstructural characteristic size, estimating the fatigue resistance of a material requires determining the cyclic resistance curve for the defect-free matrix, which depends on knowledge of the material’s intrinsic fatigue limit. This study focuses on the experimental evidence regarding the intrinsic fatigue limit and its correlation with naturally nucleated non-propagating cracks. Fracture mechanics models for small crack propagation are introduced, and their disparities and limitations are analyzed. The concept of intrinsic fatigue limit is then introduced and applied to reanalyze a recent publication. Methods for estimating the intrinsic fatigue limit are explored and applied to experimental results reported in the literature. The need to clarify and accurately predict the intrinsic fatigue limit is highlighted in alloys where the processing generates defects larger than the microstructural size of the matrix, as often observed in materials and components produced using additive manufacturing.In the field of long-life fatigue, predicting fatigue lives and limits for mechanical components is crucial for ensuring reliability and safety. Fracture mechanics tools have enabled the estimation of fatigue lives for components with small cracks or defects. However, when dealing with defects larger than the microstructural characteristic size, estimating the fatigue resistance of a material requires determining the cyclic resistance curve for the defect-free matrix, which depends on knowledge of the material’s intrinsic fatigue limit. This study focuses on the experimental evidence regarding the intrinsic fatigue limit and its correlation with naturally nucleated non-propagating cracks. Fracture mechanics models for small crack propagation are introduced, and their disparities and limitations are analyzed. The concept of intrinsic fatigue limit is then introduced and applied to reanalyze a recent publication. Methods for estimating the intrinsic fatigue limit are explored and applied to experimental results reported in the literature. The need to clarify and accurately predict the intrinsic fatigue limit is highlighted in alloys where the processing generates defects larger than the microstructural size of the matrix, as often observed in materials and components produced using additive manufacturing.
Ključne besede: intrinsic fatigue limit, microstructural fatigue threshold, material defects, fracture mechanics, intrinsic fatigue resistance
Objavljeno v DKUM: 04.09.2023; Ogledov: 63; Prenosov: 8
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Opis: Regularities of static and cyclic deformation, damage and fracture of heat-resistant steel 25Kh1M1F, based on the approaches of physical mesomechanics and 3D interferometry method, are presented in this paper. The applicability of these techniques for different hierarchy levels of deformation was studied. The investigation of scanning microscope photos was conducted for several dissipative structures, fragmentation of the material, localisation of macrodeformation and subsequent failure on macro- and mesolevel. It is shown that the used modern techniques of experimental analysis are very efficient in understanding deformation and damage evolution in materials.
Ključne besede: fracture, heat-resistant steel, cyclic loading, fatigue, plastic deformation
Objavljeno v DKUM: 18.08.2017; Ogledov: 1051; Prenosov: 333
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Opis: The investigation of low-cycle fatigue behaviour of lotus-type porous material is presented in this paper. Porous materials exhibit some unique features which are useful for a number of various applications. This paper evaluates a numerical approach for determining of damage initiation and evolution of lotus-type porous material with computational simulations, where the considered computational models have different pore topology patterns. The low-cycle fatigue analysis was performed by using a damage evolution law. The damage state was calculated and updated based on the inelastic hysteresis energy for stabilized cycle. Degradation of the elastic stiffness was modelled using scalar damage variable. In order to examine crack propagation path finite elements with severe damage were deleted and removed from the mesh during simulation. The direct cyclic analysis capability in Abaqus/Standard was used for low-cycle fatigue analysis to obtain the stabilized response of a model subjected to the periodic loading. The computational results show a qualitative understanding of pores topology influence on low-cycle fatigue under transversal loading conditions in relation to pore orientation.
Ključne besede: porous materials, low-cycle fatigue, damage, finite element analysis
Objavljeno v DKUM: 02.08.2017; Ogledov: 971; Prenosov: 367
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Opis: Fatigue investigation of high chromium steel (HCS) at different loading ratios (R = 0, R = -1) and different temperatures (20 °C, 600 °C) is presented in this paper. Before fatigue testing, monotonic mechanical properties (ultimate compressive and ultimate tensile strength) are determined at different temperatures, using standardized testing procedures according to DIN 50125 standard. Moreover Charpy impact tests at different temperatures were done with specimens that comply with the standard ISO 14556. Fatigue testing is performed on a servo - hydraulic testing machine with consideration of different loading conditions as described above. On the basis of the experimental results the S - N curves are constructed from which typical fatigue parameters (the fatigue strength coefficient 0'f and the fatigue strength exponent b) are determined. After fatigue testing a comprehensive investigation of fracture surfaces is performed using the Scanning Electron Microscope (SEM). Experimental results presented in this paper will serve as a basis for further investigations related to fatigue behaviour of real working rolls in hot strip mills made of HCS.
Ključne besede: experiments, high chromium steel, high cycle fatigue, fracture mechanics
Objavljeno v DKUM: 12.07.2017; Ogledov: 886; Prenosov: 129
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Opis: The resistivity of coarse grain steel against crack initiation in the presence of micro defects is discussed. Samples of material with martensitic microstructure were prepared by adequate thermal treatment. Microstructurally small Vickers indentations were used as an artificial micro defect. The compressive residual stresses are due to the irreversibility of plastic deformation. The moment of indenting enables to prepare samples with and without effects of residual stresses. The stress level for crack initiation depends on the actual indentation size. The location of initiated cracks is affected by the presence and character of residual stresses.
Ključne besede: welded joints, micro defect, coarse grain HAZ, crack initiation, crack growth, stress concentration, fatigue limit, Vickers, residual stresses
Objavljeno v DKUM: 03.07.2017; Ogledov: 1177; Prenosov: 109
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