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Opis: Cavitation is the phenomenon of fluid evaporation in hydraulic systems, which occurs due to a pressure drop below the value of the vapor pressure. For numerical modelling of this generally undesirable phenomenon, which is often associated with material damage (erosion), there are various mathematical vapor transfer models that have been validated in the past. There are different approaches to predicting cavitation erosion, which have mostly been experimental in the past. Recently various numerical models have been developed with the development of numerical simulations. They describe the phenomenon of cavitation erosion based on different theoretical considerations, such as Pressure wave hypothesis, Microjet hypothesis, or a combination of both. In the present paper, an analysis of the Schnerr-Sauer transport cavitation model was used, upgraded with an erosive potential energy model based on pressure wave hypothesis for cavitation erosion prediction. The extended numerical model has been applied to the case of a radial divergent test section in three different mathematical formulations. The results of simulation were compared and validated to experimental work performed by other authors. The study shows that the distribution of surface accumulated energy agrees with the experimental results, although certain differences exist between formulations. The applied method appears to be appropriate for further use, and to be extended to materials response modelling in the future.
Ključne besede: kavitacija, erozija, erozivna potencialna energija, numerične simulacije, cavitation, erosion, erosive potential energy, numerical simulation
Objavljeno v DKUM: 26.03.2025; Ogledov: 0; Prenosov: 3
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Opis: The presented paper addresses two significant issues of the present time. In general, the studies of the effect of synthetic fuels on cavitation formation and cavitation erosion prediction in the nozzle tip of common-rail diesel injectors were addressed. The first problem is plastic waste, which can have a significant negative environmental impact if not treated properly. Most plastic waste has high energy value, so it represents valuable material that can be used in resource recovery to produce various materials. One possible product is synthetic fuel, which can be produced using thermal and catalytic pyrolysis processes. The first issue addressed in the presented paper is the determination of fuel properties since they highly influence the fuel injection process, spray development, combustion, etc. The second is the prediction of cavitation development and cavitation erosion in a common-rail diesel injector when using pyrolytic oils from waste plastic. At first, pyrolytic oils from waste high- and low-density polyethylene were obtained using thermal and catalytic pyrolysis processes. Then, the obtained oils were further characterised. Finally, the properties of the obtained oils were implemented in the ANSYS FLUENT computational program and used in the study of the cavitation phenomena inside an injection nozzle hole. The cavitating flow in FLUENT was calculated using the Mixture Model and Zwart-Gerber-Belamri cavitation model. For the modelling of turbulence, a realisable k–ε model with Enhanced Wall Treatment was used, and an erosion risk indicator was chosen to compare predicted locations of cavitation erosion. The results indicate that the properties of the obtained pyrolytic oils have slightly lower density, surface tension and kinematic viscosity compared to conventional diesel fuel, but these minor differences influence the cavitation phenomenon inside the injection hole. The occurrence of cavitation is advanced when pyrolytic oils are used, and the length of cavitation structures is greater. This further influences the shift of the area of cavitation erosion prediction closer to the nozzle exit and increases its magnitude up to 26% compared to diesel fuel. All these differences have the potential to further influence the spray break-up process, combustion process and emission formation inside the combustion chamber.
Ključne besede: plastic waste, synthetic fuels, pyrolytic oils, common-rail, cavitation, erosion, transient simulation
Objavljeno v DKUM: 18.03.2024; Ogledov: 299; Prenosov: 36
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Opis: In this paper we compared different driving pressure approaches to calculate the cavitation potential energy from a source, which is transferred to a surface. The first approach used the reference pressure, the second approach used the pressure calculated at each timestep with no averaging, the third approach used the averaged pressure values from all timesteps included in one shedding cycle, and the last approach used pressure values from the steady state simulations results. The results show that for all formulations the averaged pressure values and steady state pressure values give similar results in terms of mean potential power distribution on the hydrofoil surface as in absolute values. The reference pressure approach gave similar results for the derivative and divergence formulation while for the source term the mean potential power distribution on the hydrofoil surface differs and the maximums were near the leading edge. The approach where we used no pressure averaging gave adequate results in terms of mean potential power distribution but differs from other approaches in absolute values which were considerably lower for all potential power formulations.
Ključne besede: cavitation, erosion potentional, driving pressure, numerical simulations
Objavljeno v DKUM: 21.02.2024; Ogledov: 400; Prenosov: 275
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Opis: In this paper, four different cavitation models were compared for predicting cavitation around a hydrofoil. A blocked structured mesh was created in ICEM CFD. Steady-state 2D simulations were performed in Ansys CFX. For all cases, the SST turbulence model with Reboud's correction was used. For Zwart and Schnerr cavitation models, the recommended values were used for the empirical coefficients. For the full cavitation model and Kunz cavitation model, values for the empirical coefficients were determined as the recommended values did not provide satisfactory results. For the full cavitation model, the effect of non-condensable gases was neglected. For all the above-mentioned cavitation models, the pressure coefficient distribution was compared to experimental results from the literature.
Ključne besede: hydrofoil, cavitation, Ansys CFX
Objavljeno v DKUM: 10.11.2023; Ogledov: 396; Prenosov: 9
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Opis: The 3D unsteady, cavitating, particle-laden flow through a radial divergent test section was simulated with the homogeneous mixture model and Discrete Phase Model (DPM) within the commercial CFD code ANSYS Fluent. For turbulence, a RANS approach was adopted with the Reboud’s correction of turbulent viscosity in the k-ω SST model. Cavitation erosion was predicted with the Schenke-Melissaris-Terwisga (SMT) model, while particle erosion was predicted with the Det Norske Veritas (DNV) model. Two distinct erosion zones were identified, one for pure cavitation erosion and one for pure particle erosion. The occurrence of the pure particle erosion zone downstream of the cavitation erosion zone was analysed. By observing the streamlines downstream of the cavitation structures, it was found that vortices form in the flow and redirect the particles towards the wall, causing a pure particle erosion zone on the wall. Particles under consideration in this study were not found to alter the flow to the extent that the cavitation erosion zone would be significantly altered compared with the results without solid particles which are reported in the literature.
Ključne besede: cavitation, Particles ANSYS Fluent, erosion, CFD, modelling, DPM
Objavljeno v DKUM: 30.10.2023; Ogledov: 285; Prenosov: 10
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