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Abstract: V diplomskem delu je obravnavan pojav zelpov v zvarnih spojih na strehah bivalnih enot. V okviru diplomskega dela je bil izveden popis napak na zvarih, določena njihova pogostost in lokacija ter opravljen upogibni preizkus. Za analizo zvarnega spoja so bili izdelani makro obrusi problematičnega vzdolžnega spoja. Pri tem so bili uporabljeni postopki vizualnega pregleda, mehanskega preskušanja in makroskopske analize.
Keywords: PF položaj, PG položaj, zvarni spoj, vzdolžni spoj, bivalna enota, upogibni preizkus, makro obrusi, WPS, WPQR.
Published in DKUM: 09.10.2025; Views: 0; Downloads: 0

Abstract: The research presented in this paper is based on the need for personalized medical implants, whose serial production is impossible, so the need for production process adjustments is inevitable. Conventional production technologies usually set geometrical limitations and generate a lot of waste material, which leads to great expenses, especially when the material used for production is an expensive Ti alloy. Additive technologies offer the possibility to produce a product almost without waste material and geometrical limitations. Nevertheless, the methods developed for additive production using metal powder are not significantly used in biomedicine because there is insufficient data published regarding the properties of additively produced parts, especially from the fatigue and fracture standpoint. The aim of this research is the experimental determination of fracture mechanics properties of additively produced parts and their comparison with the properties of parts produced by conventional technologies. Drawing is the first production process in the comparison, and the second one is selective laser melting (SLM). The Ti-alloy Ti-6Al-7Nb, used for medical implants, was selected for this research. Experimental testing was performed in order to determine ∆Kth fracture mechanics parameters and resistance curves according to ASTM E1820. Test specimen dimensioning and the experiments were carried out according to the respective standards. For the drawn test specimen, the value obtained was ∆Kth = 3.84 MPam0.5 , and the fracture toughness was Kc = 84 MPam0.5, while for SLM produced test specimens the values were ∆Kth = 4.53 MPam0.5, and Kc = 21.9 MPam0.5.
Keywords: fracture toughness, crack growth curve, resistance curve, additive technologies, powder metallurgy, selective laser melting, Ti-6Al-7Nb
Published in DKUM: 19.08.2025; Views: 0; Downloads: 9
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Abstract: The influence of residual stresses as a result of the welding process in the overall stress state of the weld joint is of great importance because they significantly affect the creation and growth of cracks, the occurrence of brittle fracture, and material fatigue. Previous experiences indicate that it would be necessary to provide an assessment of the deformation and stress state in the critical zones of the weld joints using a suitable test method, which will not endanger the structural integrity of the tested places. There are different methods for measurement of residual stress in welded constructions: destructive, semi-destructive and non-destructive. To choose one method over another, it is necessary to take into account the advantages and limitations of these techniques for practical application. This paper considers and analyzes the residual stresses in the welded joint of high-strength steel S960QL. MAG welding was performed by a robot. Three methods were used to measure the residual stresses: the magnetic method (MAS), the X-ray diffraction method (XRD), and the hole drilling method (HD). By all three methods, the highest residual stresses were measured in the weld metal and in the heat-affected zones. Nevertheless, the measured values differed considerably. The differences can be contributed to (a) the kind of stress that the individual method measures, (b) to the volume of material from which each method captures the signal and averages it, and (c) to the different sensitivities of the applied methods to coarse-grained microstructure and microstructural gradients.
Keywords: welded joints, high-strength steel, residual stress, magnetic method, X-ray diffraction method, hole drilling method
Published in DKUM: 11.06.2025; Views: 0; Downloads: 5
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Abstract: The fabrication of biomaterials to be used in segmental bone defects, mimicking the bone's organic-inorganic architecture and mechanical properties to induce osteogenesis, persists as a key challenge. The purpose of this study was to elucidate the effect of a lightweight, morphologically graded, and multiphase self-standing scaffold structure prepared from a combination of gelatine (Gel), collagen type 1 (Col) and/or hydroxyapatite (HAP) nanoparticles by a unidirectional freeze-casting process at different temperatures (−20, −40, −60 °C), followed by carbodiimide induced cross-linking, on their in-vitro mechanical stability and bioactive properties. In addition, the rheological study of differently formulated Gel solutions has been performed to determine the effect of Col and HAP content on their microstructural arrangement, which, together with the freezing kinetic, affects Gel/Col orientation and cross-linking, and, thus, the scaffold's mechanical strength and stability. A bone-like anisotropic, interconnected, and graded porosity (from 120 to a few μm) scaffold structure with up to 30% total porosity and ~61 μm average pores' diameter is obtained by using a higher Col content (Col: Gel = 2:5) and freezing temperature (−20 °C) while forming a few μm thick close-to-parallel lamellae, separated with a 10–100 μm space when prepared at −60 °C. Such a structure influenced in-vitro stability strongly (lower swelling without weight loss), being accompanied with a ~76% increase of compression strength (to 37 kPa) and ~67% decrease of elastic modulus (to 17 kPa) when prepared with HAP and incubated in HBSS for 7 days. On the other hand, a significant reduction of both strength (~78%, to 15 kPa) and elasticity (~95%, to 5 kPa) was noted for a scaffold prepared with HAP at −60 °C, being related to faster degradation and the formation of a highly opened structure on the bottom, required to stimulate the bone ingrowth, while a more closed network structure on the top to adhere with the surrounding soft tissue. None of the scaffolds induced cytotoxicity to human bone-derived osteoblasts, even after 19 days of incubation, but rather improved their viability while promoting cells' adhesions, proliferation, and differentiation, being supported with an increased alkaline phosphatase activity and rod-like CaP formation.
Keywords: biomimetic scaffolds, rheology, unidirectional freeze-casting, morphology, compression properties, bioactivity
Published in DKUM: 10.03.2025; Views: 0; Downloads: 12
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Abstract: Heat-affected zones (HAZs) in real welds are usually quite narrow, and consequently most standard mechanical tests are difficult or even impossible. Therefore, simulated microstructures are often used for mechanical tests. However, the most often used weld thermal cycle simulator produces only a few millimeters wide area of simulated microstructure in the middle of specimens. Consequently, these kind of simulated specimen are not suitable for standard tensile tests, and even for Charpy impact tests, the simulated area can be too narrow. Therefore, to investigate the mechanical properties of a fine-grain heat-affected zone in 18CrNiMo7-6 steel, two methods were used for simulation of as-welded microstructures: (a) a weld thermal cycle simulator, and (b) as an alternative, though not yet verified option, austenitizing in a laboratory furnace + water quenching. The microstructures were compared and mechanical properties investigated. The grain sizes of the simulated specimens were 10.9 μm (water-quenched) and 12.6 μm (simulator), whereby the deviations from the real weld were less than 10%. Both types of simulated specimen were used for hardness measurement, Charpy impact tests, and fatigue tests. Water-quenched specimens were large enough to enable standard tensile testing. A hardness of 425 HV, yield strength Rp02 = 1121 MPa, tensile strength Rm = 1475 MPa, impact energy KV = 73.11 J, and crack propagation threshold ΔKthR = 4.33 MPa m0.5 were obtained with the water quenched specimens, and 419 HV, KV = 101.49 J, and ΔKthR = 3.4 MPa m0.5 with the specimens prepared with the simulator. Comparison of the results confirmed that the annealed and quenched specimens were suitable for mechanical tests of FG HAZs, even for standard tensile tests. Due to the use of simulated test specimens, the mechanical properties determined can be linked to the FG HAZ microstructure in 18CrNiMo7-6 steel.
Keywords: weld joint, fine-grained HAZ, simulation of microstructure, hardness, impact toughness, tensile properties, fatigue crack growth, 18CrNiMo7-6 steel
Published in DKUM: 05.12.2024; Views: 0; Downloads: 13
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