1. Razvoj večnamenskih avksetičnih celičnih struktur : zaključno poročilo temeljnega raziskovalnega projektaMatej Vesenjak, Srečko Glodež, Zoran Ren, Miran Ulbin, Matej Borovinšek, Nejc Novak, Marko Šori, Jernej Klemenc, Marko Nagode, Aleš Gosar, Andrej Škrlec, Mitja Franko, Tadej Kocjan, Dejan Tomažinčič, 2021, končno poročilo o rezultatih raziskav Ključne besede: materiali, avksetične celične strukture, mehanske lastnosti, deformacije, konstruiranje
Objavljeno v DKUM: 25.04.2022; Ogledov: 1078; Prenosov: 63
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2. Comparison and implementation of thermo-mechanical fatigue damage models : magistrsko deloJure Vinkovič, 2021, magistrsko delo Opis: The basis of the master thesis is an in-depth and comprehensive analysis of the scientific literature on damage models of thermo-mechanical fatigue. The aim of the thesis is to investigate and determine the suitability of damage models for their application in numerical simulations of components subjected to thermo-mechanical loading with in-phase, out-of-phase or constant temperature cycles. The theoretical background of material behavior under static and dynamic loads (e.g. low-cycle fatigue, high-cycle fatigue) is presented. The work also includes an overview of damage mechanisms typical of time-temperature varying loading conditions (e.g. cyclic softening and hardening of the material, mean stress relaxation, material creep, visco-plasticity, etc.). This is followed by a structured review of several damage models of thermo-mechanical fatigue (e.g. Neu-Sehitoglu, DTMF, Coffin-Manson, Ostergren, Smith-Watson-Topper, Unified Energy Approach, etc.). An overview of the experimental tests on aluminum alloy and cast iron carried out at temperatures up to 800 °C is given. The idea of processing the raw experimental data including the calibration procedure of the thermo-mechanical fatigue damage models is schematically illustrated and described. The basic mathematical laws of constitutive material models for both material types are given. In the conclusion of the MSc thesis, the correlations of the calibrated damage models are presented, which, together with the constructive opinions, give an important message on the application of the individual damage models depending on the type of material and the loading method.
Ključne besede: thermo-mechanical fatigue, constitutive material model, damage model, aluminum alloy, cast iron alloy, finite element method
Objavljeno v DKUM: 03.01.2022; Ogledov: 1038; Prenosov: 10
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3. Validacija materialnega in poškodbenega modela za numerične simulacije termo-mehanskega utrujanja : diplomsko deloJure Vinkovič, 2019, diplomsko delo Opis: Namen diplomskega dela je dokumentirati potek uporabe programa za validacijo materialnih in poškodbenih modelov za implementacijo le-teh pri numeričnih simulacijah termo-mehanskega utrujanja aluminijevih zlitin. Predstavljeno je teoretično ozadje utrujanja materiala, v katerega uvrščamo velikociklično, malociklično in termo-mehansko utrujanje materiala. Prav tako sta predstavljena viskoplastični materialni model in poškodbeni model, ki sta ključ za izračun končnega števila ciklov. Podane so osnovne mehanske in termične lastnosti ene izmed obravnavanih aluminijevih zlitin. Opisan je postopek pregleda rezultatov eksperimentalnih testov termo-mehanskega utrujanja aluminijevih zlitin, ki so bili izvedeni pri temperaturah do 320 °C. V zaključku diplomskega dela je predstavljen postopek uporabe programa AVL TMF TOOLBOX in skriptov, ki obdelajo in izpišejo podatke, ki so pomembni za validacijo materialnega in poškodbenega modela.
Ključne besede: termo-mehansko utrujanje, aluminijeve zlitine, validacija, materialni model, poškodbeni model, metoda končnih elementov
Objavljeno v DKUM: 29.08.2019; Ogledov: 1494; Prenosov: 48
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4. Computational simulation of biaxial fatigue behaviour of lotus-type porous materialJanez Kramberger, Marko Šori, Matjaž Šraml, Srečko Glodež, 2016, izvirni znanstveni članek Opis: A computational simulation of low-cycle fatigue behaviour of lotus-type porous material, subjected to biaxial in-phase loading cycles is presented in this paper. Fatigue properties of porous materials are less frequently published in the literature. This paper evaluates computational analyses, where different pore distribution and biaxial loading conditions in relation to the pore orientations is considered in each simulation. The fatigue analysis is performed by using a damage initiation and evolution law based on the inelastic strain energy. The computational results are subjected to the appropriate statistical analysis, because of different pore topology a different fatigue lives are obtained on the same loading level. Results of computational simulations show also a qualitative understanding of porosity influence on low-cycle fatigue failures of lotus-type porous material under biaxial loading conditions.
Ključne besede: Lotus-type porous material, low-cycle fatigue, damage, finite element analysis
Objavljeno v DKUM: 02.08.2017; Ogledov: 1473; Prenosov: 416
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5. The influence of the morphology of iron powder particles on their compaction in an automatic dieBorivoj Šuštaršič, Matjaž Godec, Črtomir Donik, Irena Paulin, Srečko Glodež, Marko Šori, Milan Ratej, Nada Javornik, 2015, strokovni članek Opis: Fe- and steel-based powder metallurgy (P/M) products, such as steel gears, spurs, locking mechanisms, porous filters, sliding bearings and bushes, as well as other machine parts and structural elements, are mainly produced with the so-called conventional sintering technology. It is the most efficient technology for the mass production of small, complex, functional and structural parts. Therefore, it is the most convenient and popular among all of the P/M technologies. The most important end-user of sintered parts is the automotive industry. However, small, complex, sintered parts can also be frequently used in the furniture and household industries, precise mechanics, articles for recreation and sports. A fine, iron-based powder mixture or prealloyed powder is first automatically uniaxial-die compacted (ADC) into the final shape of the product with a mechanical or hydraulic press and then sintered in a protective atmosphere at approximately 1100 °C. The metal powder mixture must have the appropriate engineering properties given by the chemistry and particle morphology, enabling a fast and reliable die-compaction process. The most important are a high tap density, a good powder flowability and a low compressibility. All this gives the green compacts an appropriate final shape with a smooth surface, a relatively high and uniform green density, as well as a green strength without internal flaws and cracks. In the case of very small two-or-more-heights products, for example, spur gears with a low module, it is very difficult to obtain a uniform green density at acceptable compaction pressures. Often small cracks are formed at height crossings and big differences in the green density appear in smaller or thinner regions. In the frame of our investigation we analysed the influence of the selected prealloyed commercial iron powder’s morphology and its technological properties on automatic die compaction, as well as the sintering process in the case of small two-level sintered gear dimensions of 5/40–7/10×7mm with module m = 0.5. The original iron powder was sieved and the finest powder particle fraction (< 45 µm) was compared with the original powder mixture considering ADC and sintering process. It was found that the selection of the finer powder mixture could not contribute to the improvement in the overall ADC process, as well as a better green compact. In the present paper the results of our investigations are presented and the reasons why a finer powder mixture cannot contribute much to an improvement of the conventional sintering process.
Ključne besede: Fe-based alloy powders, particles, morphology, microstructure, automatic die compaction, sintering
Objavljeno v DKUM: 27.03.2017; Ogledov: 1428; Prenosov: 373
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6. Morphological and microstructural features of Al-based alloyed powders for powder-metallurgy applicationsBorivoj Šuštaršič, Irena Paulin, Matjaž Godec, Srečko Glodež, Marko Šori, Jože Flašker, Albert Korošec, Stanislav Kores, Goran Abramović, 2014, strokovni članek Opis: Besides advanced nano steels, polymers and ceramics, recently also light metals, i.e., Al, Mg and Ti based materials, have been recognized as future materials for different kinds of advanced applications. Al and its alloys have an acceptable price, excellent corrosive resistance, good mechanical and other physical properties. Therefore, they are also used in the powder-metallurgy (P/M) field. The P/M technology of Al materials is very demanding and has its own specifics compared to the sintering technology of iron and steel. A relatively large quantity of Al-based alloy powder is formed during the sand blasting of slugs and discs in the Talum Al factory, Kidričevo, Slovenia. Therefore, we analysed and investigated its practical usability for a production of advanced products using P/M technology. The formed Al-based powder was compared with the commercially available Al-based powders that are generally used for conventional sintering technology. In the first part of this paper we explain which types of Al-based powders are used for the production of sintered parts, what the required parameters are and why we considered them. Then, the results of theoretical thermodynamic analyses and investigations of the morphological and microstructural characteristics of the selected commercial Al-based powders are given, as well as their comparison with the Al powder formed during the sand blasting and its potential for P/M applications.
Ključne besede: Al-based alloy powders, morphology, microstructure, LM characterisation, SEM/EDS characterisation
Objavljeno v DKUM: 17.03.2017; Ogledov: 1603; Prenosov: 148
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8. Fatigue properties of sintered DIN SINT-D30 powder metal before and after heat treatmentMarko Šori, Borivoj Šuštaršič, Srečko Glodež, 2014, izvirni znanstveni članek Opis: The main focus of this study was to determine how heat treatment affects the dynamic properties of sintered steel. All the specimens were made of the DIN SINT-D30 metal powder, but only half of them were additionally heat treated. Flat specimens were cold pressed and sintered. The second set was additionally heat treated to increase the strength. After the static mechanical properties were determined, the fatigue strength was investigated in a pulsating machine with a load ratio of R = 0. Wöhler curves were plotted and the parameters for determining the fatigue life (of' and b) were calculated.
Ključne besede: powder metallurgy, fatigue, S-N curve
Objavljeno v DKUM: 16.03.2017; Ogledov: 1400; Prenosov: 126
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9. DSC/TG of Al-based alloyed powders for p/m applicationsBorivoj Šuštaršič, Jože Medved, Srečko Glodež, Marko Šori, Albert Korošec, 2014, izvirni znanstveni članek Opis: Al-based alloyed powders, appropriate for the sintering procedure (powder metallurgy, P/M) contain the alloying elements with a high solid solubility in Al, enabling reaction and liquid-phase sintering. They are surface oxidised because of a high affinity of Al to oxygen. Besides, this type of powders contains a polymeric lubricant (wax), which reduces the friction on die walls during automatic die compaction into the final compact shape of a product. This lubricant has to be removed slowly during the first stage of sintering in order to prevent deformations and cracking of the product. Consequently, its sintering is very complex. Generally, these powders are sintered in pure nitrogen with a low dew point. The optimum sintering conditions are generally determined on the basis of light and scanning electron microscopy. The investigation can also be completed very successively with differential scanning calorimetry and thermo gravimetry. The first one allows an insight into the endo- and exothermic reactions, taking place during the heating and cooling of a compacted metal powder, and the second one allows an insight into the processes, connected with the mass loss (a reduction, a lubricant removal, etc.) or mass increase (an oxidation). The DSC/TG of three commercial Al-based alloyed powders was performed in the frame of our investigations. The results were compared with the theoretical thermodynamic-based calculations and the optimum sintering conditions were proposed.
Ključne besede: aluminium powders, sintering, differential scanning calorimetry and thermo gravimetry
Objavljeno v DKUM: 15.03.2017; Ogledov: 1384; Prenosov: 139
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10. Računski model za ugotavljanje upogibne trdnosti sintranih zobnikovMarko Šori, 2015, doktorska disertacija Opis: Metalurgija prahov je že dodobra uveljavljen proizvodni proces v industrijah z velikoserijsko proizvodnjo. V avtomobilski industriji so tako izdelani npr. različni manjši nosilci kompleksnih oblik, zobniki oljnih črpalk in njihova ohišja. Napredek tehnologije in materialov pa že nakazuje prodor kovinskih prahov tudi v bolj obremenjene avtomobilske dele; npr. ojnice in zobniki v menjalniku.
Predlagan računski model izračuna upogibne trdnosti sintranih zobnikov temelji na dobrem poznavanju materialnih parametrov in geometrije obravnavanega zobnika. S klasičnim kvazistatičnim nateznim preizkusom so ugotovljene osnovne mehanske lastnosti materiala. Dinamičen odziv je ugotovljen glede na parametre Basquinove enačbe, ki so izračunani iz rezultatov testiranj pri utripni obremenitvi. Zaradi velike verjetnosti nastanka razpok med proizvodnim procesom je analiziran vpliv prisotnosti razpoke tako, da so določeni parametri Parisove enačbe, prag širjenja razpoke in lomna žilavost. Rezultati so pokazali izjemno pomembnost preprečevanja nastanka plastnih razpok, saj le-te kritično vplivajo na nosilnost sintranega izdelka. Tako kot običajno jeklo, se lahko tudi sintrano jeklo po sintranju še dodatno toplotno obdela z različnimi toplotnimi obdelavami, zato je vpliv poboljšanja, ki se navzven vidi kot sprememba mehanskih lastnosti materiala, preučen v analizi mikrostrukture.
Računski model je predstavljen na primeru, ki implementira izmerjene materialne parametre in poznano geometrijo zobnika. Napetostno stanje v korenu zoba je z numeričnimi postopki ugotovljeno na podlagi geometrije in materialnih parametrov in se nato oplemeniti z izračunanimi parametri Basquinove enačbe do verjetnostne napovedi intervala, v katerem se pričakuje zlom zoba sintranega zobnika. Testiranje sintranih zobnikov na modificiranem FZG preizkuševališču pokaže, da predstavljen računski model ob znani geometriji in materialnih parametrih z natančnostjo velikostnega razreda napove dobo trajanja sintranega zobnika.
Ključne besede: metalurgija prahov, utrujanje, upogibna trdnost, sintrani zobniki
Objavljeno v DKUM: 07.07.2015; Ogledov: 2759; Prenosov: 321
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