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1.
Mechanisms of defect formation in Ti-6Al-4V product during re-melting of layers in selective laser melting
Snehashis Pal, Matjaž Finšgar, Radovan Hudak, Viktoria Rajtukova, Tomaž Brajlih, Nenad Gubeljak, Igor Drstvenšek, 2023, izvirni znanstveni članek

Opis: Knowledge of defect formation mechanisms in the manufacturing process helps improve product quality. In this study, defect formation due to re-melting of each layer in selective laser melting of Ti-6Al-4V demonstrated the physical behavior in the manufacture of metallic parts. The re-melting strategy was based on scanning with low energy density (ED) and increased ED with various combinations of laser processing parameters. The increased EDs and their parameters, namely laser power, scanning speed, and hatch distance, were selected based on the previous research experience by the authors. The concept of selecting a low ED followed by a high ED was to reduce the spattering of the powder material during the process. The low ED caused partial sintering of the powder, while the high ED caused the melting of the material, resulting in different metallurgical properties of the manufactured parts. Densities, pore properties, porosity in the initial layers, surface morphologies, and microstructures in the defective areas of the samples were studied to determine the effects of re-melting. Advantages and disadvantages were found with respect to the range of applications of the products
Ključne besede: re-melting, pore properties, defect, surface morphology, Ti-6Al-4V, selective laser melting
Objavljeno v DKUM: 14.03.2025; Ogledov: 0; Prenosov: 1
.pdf Celotno besedilo (16,16 MB)

2.
Towards a digital twin of primary drying in lyophilization using coupled 3-D equipment CFD and 1-D vial-scale simulations
Matej Zadravec, Efimia Metsi-Guckel, Blaž Kamenik, Johan Remelgas, Johannes G. Khinast, Nick Roscioli, Matthew Flamm, Harshil Renawala, Jeff Najarian, Atul Karande, Avik Sarkar, 2024, izvirni znanstveni članek

Opis: A digital twin of lyophilization units was developed to facilitate the scale-up of the lyophilization process from the laboratory to the commercial scale. Our focus was on ensuring successful technology transfer for manufacture of high-quality drug products. Traditionally, lyophilization models have been specific either to the equipment or to the vial. In this study, we integrated the equipment and the vial models in a way that they mutually influenced each other via boundary conditions (two-way coupling). We conducted two sets of calculations. Firstly, we performed steady-state simulations using Computational Fluid Dynamics (CFD) to simulate an ice slab test, which helped determine the equipment capability curve. Secondly, we carried out transient, coupled simulations using a coupled 3-D CFD and 1-D vial scale simulation model to mimic the primary drying phase in a lyophilizer. Using the coupled 3-D CFD and 1-D vial scale model, we were able to determine the product temperature, the sublimation rate and the cycle time based on the temporal and spatial conditions in the lyophilizer. The coupled approach was then applied to capture the effects of process disturbances and failure conditions in the lyophilizer, which enables a more robust process design.
Ključne besede: lyophilization, freeze-drying, sublimation
Objavljeno v DKUM: 13.03.2025; Ogledov: 0; Prenosov: 7
.pdf Celotno besedilo (9,42 MB)
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3.
Unlocking innovation: Novel films synthesised and structurally analysed from poly (l-lactide-co-ethylene adipate) block copolymers blended with poly(lactic acid)
Athira John, Klementina Pušnik Črešnar, Johan Stanley, Sabina Vohl, Damjan Makuc, Dimitrios Bikiaris, Lidija Fras Zemljič, 2025, izvirni znanstveni članek

Opis: This study addresses the inherent shortcomings of poly (lactic acid) (PLA), a biodegradable polymer widely used in industries such as packaging and biomedical applications. The principal challenge of PLA resides in its low crystallinity, which detrimentally affects its mechanical properties and thermal stability. Additionally, PLA is prone to water and hydrolysis, which compromises its chemical resistance and can lead to degradation over time. To overcome surmount these limitations, the study focuses on the development of hybrid films through the blending of PLA with poly (l-lactide-co-ethylene adipate) (pLEA) block copolymers. The objective is to augment the crystallinity, mechanical performance, and chemical resistance of the resulting materials. The study employs a range of analytical techniques, including Nuclear Magnetic Resonance (NMR), Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), Polarised Light Microscopy (PLM), Differential Scanning Calorimetry (DSC), and Thermogravimetric Analysis (TGA), to thoroughly characterize the copolymers and blend films. By systematically selecting blending ratios and processing methodologies, the study demonstrates enhancements in the properties of the resultant hybrid films compared to neat PLA. Specifically, the structure of films significantly changed from amorphous to crystalline in a short duration - 5 min, of annealing., leading to better tensile strength, modulus and reduced wettability, which are crucial for applications requiring durability and resistance to environmental factors. Films made from 30 wt% of pLEA 97.5/2.5 with 70 % of PLA by fast cooling exhibited outstanding mechanical properties, with a tensile strength 20 MPa higher than that of neat PLA films. Additionally, the chemical resistance may be improved, as evidenced by a decrease in wettability by approximately 15° and a reduction in the polar component of the surface free energy by about 7 mN/m. Hydrophobic, water-repellent materials resist penetration by water and other polar solvents, reducing exposure to corrosive substances and enhancing chemical resistance through barrier protection. Overall, this research addresses the limitations of PLA through innovative copolymerization and blending strategies, offering valuable insights into optimizing the material's properties for various practical applications.
Ključne besede: Poly(lactic acid), Poly(l-lactide-co-ethylene adipate), copolymer, blend, crystallinity
Objavljeno v DKUM: 13.03.2025; Ogledov: 0; Prenosov: 2
.pdf Celotno besedilo (10,53 MB)
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4.
Thermal, molecular dynamics, and mechanical properties of poly(ethylene furanoate)/poly(ε-caprolactone) block copolymers
Johan Stanley, Panagiotis A. Klonos, Aikaterini Teknetzi, Nikolaos Rekounas, Apostolos Kyritsis, Lidija Fras Zemljič, Dimitra A. Lambropoulou, Dimitrios Bikiaris, 2024, izvirni znanstveni članek

Opis: This study presents the synthesis and characterization of a series of multiblock copolymers, poly(ethylene 2,5-furandicarboxylate)-poly(ε-caprolactone) (PEF-PCL), created through a combination of the two-step melt polycondensation method and ring opening polymerization, as sustainable alternatives to fossil-based plastics. The structural confirmation of these block copolymers was achieved through Attenuated Total Reflectance Fourier Transform Infrared Spectroscopy (ATR-FTIR), ensuring the successful integration of PEF and PCL segments. X-ray Photoelectron Spectroscopy (XPS) was employed for chemical bonding and quantitative analysis, providing insights into the distribution and compatibility of the copolymer components. Differential Scanning Calorimetry (DSC) analysis revealed a single glass transition temperature (Tg), indicating the effective plasticizing effect of PCL on PEF, which enhances the flexibility of the copolymers. X-ray Diffraction (XRD) studies highlight the complex relationship between PCL content and crystallization in PEF-PCL block copolymers, emphasizing the need to balance crystallinity and mechanical properties for optimal material performance. Broadband Dielectric Spectroscopy (BDS) confirmed excellent distribution of PEF-PCL without phase separation, which is vital for maintaining consistent material properties. Mechanical properties were evaluated using Nanoindentation testing, demonstrating the potential of these copolymers as flexible packaging materials due to their enhanced mechanical strength and flexibility. The study concludes that PEF-PCL block copolymers are promising candidates for sustainable packaging solutions, combining environmental benefits with desirable material properties.
Ključne besede: poly(ethylene furanoate), poly(ε-caprolactone), block copolymers, thermal properties, molecular dynamics, crystallinity, mechanical properties, flexible packaging
Objavljeno v DKUM: 13.03.2025; Ogledov: 0; Prenosov: 2
.pdf Celotno besedilo (4,73 MB)
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5.
Predictive modelling of weld bead geometry in wire arc additive manufacturing
Kristijan Šket, Miran Brezočnik, Timi Karner, Rok Belšak, Mirko Ficko, Tomaž Vuherer, Janez Gotlih, 2025, izvirni znanstveni članek

Opis: This study investigates the predictive modelling of weld bead geometry in wire arc additive manufacturing (WAAM) through advanced machine learning methods. While WAAM is valued for its ability to produce large, complex metal parts with high deposition rates, precise control of the weld bead remains a critical challenge due to its influence on mechanical properties and dimensional accuracy. To address this problem, this study utilized machine learning approaches—Ridge regression, Lasso regression and Bayesian ridge regression, Random Forest and XGBoost—to predict the key weld bead characteristics, namely height, width and cross-sectional area. A Design of experiments (DOE) was used to systematically vary the welding current and travelling speed, with 3D weld bead geometries captured by laser scanning. Robust data pre-processing, including outlier detection and feature engineering, improved modelling accuracy. Among the models tested, XGBoost provided the highest prediction accuracy, emphasizing its potential for real-time control of WAAM processes. Overall, this study presents a comprehensive framework for predictive modelling and provides valuable insights for process optimization and the further development of intelligent manufacturing systems.
Ključne besede: wire arc additive manufacturing, WA AM, predictive modelling, machine learning, weld bead geometry, XGBoost
Objavljeno v DKUM: 13.03.2025; Ogledov: 0; Prenosov: 0
.pdf Celotno besedilo (3,54 MB)

6.
Optimal L(d,1)-Labeling of Certain Direct Graph Bundles Cycles over Cycles and Cartesian Graph Bundles Cycles over Cycles
Irena Hrastnik Ladinek, 2024, izvirni znanstveni članek

Opis: An L(d,1)-labeling of a graph G=(V,E) is a function f from the vertex set V(G) to the set of nonnegative integers such that the labels on adjacent vertices differ by at least d and the labels on vertices at distance two differ by at least one, where d≥1. The span of f is the difference between the largest and the smallest numbers in f(V). The λ1d-number of G, denoted by λ1d(G), is the minimum span over all L(d,1)-labelings of G. We prove that λ1d(X)≤2d+2, with equality if 1≤d≤4, for direct graph bundle X=Cm×σℓCn and Cartesian graph bundle X=Cm□σℓCn, if certain conditions are imposed on the lengths of the cycles and on the cyclic ℓ-shift σℓ.
Ključne besede: L(d, 1)-labeling, λ d 1 -number, direct product of graph, direct graph bundle, Cartesian product of graph, Cartesian graph bundle, cyclic ℓ-shift, channel assignment
Objavljeno v DKUM: 13.03.2025; Ogledov: 0; Prenosov: 0
.pdf Celotno besedilo (338,54 KB)
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7.
Thermal decomposition kinetics and mechanism of poly(ethylene 2,5-furan dicarboxylate) Nanocomposites for food packaging applications
Johan Stanley, Evangelia Tarani, Nina Maria Ainali, Tjaša Kraševac Glaser, Lidija Fras Zemljič, Konstantinos Chrissafis, Dimitra A. Lambropoulou, Dimitrios Bikiaris, 2024, izvirni znanstveni članek

Opis: Poly(ethylene 2,5-furan dicarboxylate) (PEF) based nanocomposites containing different nanoparticles like Ag, TiO2, ZnO, ZrO2 Ce-Bioglass, have been synthesized via in-situ polymerization techniques targeting food pack aging applications. Zeta potential measurements showed an increase in the negative zeta potential value due to an increase in the surface charge density of the nanocomposites. Thermogravimetric analysis results proved that, except PEF-ZnO nanocomposite, all the other nanocomposites exhibited good resistance to thermal degradation without serious mass loss until 330 ◦C. Thermal decomposition kinetic analysis and the dependence of activation energy on the degree of conversion (α), indicated that the presence of ZnO nanoparticles influences, the degradation mechanism of PEF. In contrast, the presence of Ce-Bioglass nanoparticles leads to a slower degra dation process, contributing to the enhanced resistance to thermal degradation of the PEF-Bioglass nano composite. The thermal degradation mechanism of PEF nanocomposites analyzed by pyrolysis‒gas chromatography/mass spectrometry (Py-GC/MS) indicated that the primary thermal degradation mechanism for the studied nanocomposites was β-hydrogen bond scission, while to a lesser extent, α-hydrogen bond scission products were noted in PEF-TiO2 and PEF-ZrO2 nanocomposites.
Ključne besede: bio based polymers, Poly(ethylene 2, 5-furan dicarboxylate), nanoparticles, thermal properties, nanocomposites, decomposition mechanism
Objavljeno v DKUM: 13.03.2025; Ogledov: 0; Prenosov: 3
.pdf Celotno besedilo (1,89 MB)
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8.
The effect of the difference in female body shapes on clothing fitting
Tadeja Penko, Andreja Rudolf, 2025, izvirni znanstveni članek

Opis: The aim of this study was to determine the frequency of body shapes of the studied group of women using different body shape classification methods. The objective was to investigate the fit of clothing for the average body shapes identified. Forty female participants from Slovenia, aged 20–30, were included in the analysis. Body shapes were classified using three methods: Visual assessment of body shape (VABS), female figure identification technique (FFIT), and body shape classification method (BSCM). For each classification method, ANOVA tests were performed to determine whether there were statistically significant differences in body measurements across the identified body shapes. A comparison of body shapes was carried out and also visualised by simulating 3D body shapes. The fit of clothing to body shapes was analysed with the help of virtual 3D prototyping. Four characteristic body shapes have been identified, namely triangle (pear, spoon), hourglass, rectangle and inverted triangle. The VABS method differs slightly from the other two (FFIT, BSCM), which give very similar results. When applying the FFIT and BSCM, the triangle body shape is the most representative, followed by the hourglass shape, the rectangle and the inverted triangle shape. Simulating the fit of the basic dress pattern design on 3D body shapes using the best match of dress size shows that the dress fits the hourglass shape best, while the fit for the other three shapes is inadequate. The latter indicates the need to make most of the garments for the triangle body shape and a corresponding number of garments for the hourglass and rectangle body shapes to ensure the correct fit of the garments.
Ključne besede: female body shapes, body dimensions, simulation of 3D body shapes, clothing fit, virtual 3D prototyping
Objavljeno v DKUM: 13.03.2025; Ogledov: 0; Prenosov: 2
.pdf Celotno besedilo (1,57 MB)
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9.
Euler–Euler numerical model for transport phenomena modeling in a natural circulation loop operated by nanofluids
Blaž Kamenik, Nejc Vovk, Elif Begum Elcioglu, Firat Sezgin, Erdem Ozyurt, Ziya Haktan Karadeniz, Alpaslan Turgut, Jure Ravnik, 2025, izvirni znanstveni članek

Opis: This paper explores a computational approach to model multiphase heat transfer and fuid fow in a natural circulation loop utilizing nanofuids. We propose and implement an Euler–Euler framework in a CFD environment, incorporating an innovative boundary condition to preserve mass conservation during thermophoretic particle fux. The model’s accuracy is verifed through a one-dimensional example, by comparing results against both an Euler–Lagrange model and an in-house fnite volume solution. Experimental validation is conducted with aluminum oxide nanofuids at varying nanoparticle concentrations. We prepared the nanofuids and measured their thermophysical properties up to 60◦C. We assess the thermal performance of the nanofuid in natural circulation loop at diferent heating powers via experiment and numerical simulations. The fndings reveal that the heat transfer enhancement ofered by the nanofuid is modest, with minimal diferences observed between the proposed Euler–Euler approach and a simpler single-phase model. The results underscore that while the Euler–Euler model ofers detailed particle–fuid interactions, its practical thermal advantage is limited in this context.
Ključne besede: CFD · Euler–Euler, multiphase fow, nanofluid, natural circulation loop, thermophoresis
Objavljeno v DKUM: 12.03.2025; Ogledov: 0; Prenosov: 3
.pdf Celotno besedilo (2,88 MB)

10.
Application of machine learning to reduce casting defects from bentonite sand mixture
Žiga Breznikar, Marko Bojinović, Miran Brezočnik, 2024, izvirni znanstveni članek

Opis: One of the largest Slovenian foundries (referred to as Company X) primarily focuses on casting moulds for the glass industry. In collaboration with Pro Labor d.o.o., Company X has been systematically gathering defect data since 2021. The analysis revealed that the majority of scrap caused by technological issues is attributed to sand defects. The initial dataset included information on defect occurrences, technological parameters of sand mixture and chemical properties of the cast material. This raw data was refined using data science techniques and statistical methods to support classification. Multiple binary classification models were developed, using sand mixture parameters as inputs, to distinguish between good casting and scrap, with the k-nearest neighbours algorithm. Their performances were evaluated using various classification metrics. Additionally, recommendations were made for development of a real-time industrial application to optimize and regulate pouring temperature in the foundry process. This is based on simulating different pouring temperatures while keeping the other parameters fixed, selecting the temperature that maximizes the likelihood of successful casting
Ključne besede: gravity casting, machine learning, defects, classifier, data science
Objavljeno v DKUM: 11.03.2025; Ogledov: 0; Prenosov: 3
.pdf Celotno besedilo (518,07 KB)
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