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Opis: Heat-affected zones (HAZs) in real welds are usually quite narrow, and consequently most standard mechanical tests are difficult or even impossible. Therefore, simulated microstructures are often used for mechanical tests. However, the most often used weld thermal cycle simulator produces only a few millimeters wide area of simulated microstructure in the middle of specimens. Consequently, these kind of simulated specimen are not suitable for standard tensile tests, and even for Charpy impact tests, the simulated area can be too narrow. Therefore, to investigate the mechanical properties of a fine-grain heat-affected zone in 18CrNiMo7-6 steel, two methods were used for simulation of as-welded microstructures: (a) a weld thermal cycle simulator, and (b) as an alternative, though not yet verified option, austenitizing in a laboratory furnace + water quenching. The microstructures were compared and mechanical properties investigated. The grain sizes of the simulated specimens were 10.9 μm (water-quenched) and 12.6 μm (simulator), whereby the deviations from the real weld were less than 10%. Both types of simulated specimen were used for hardness measurement, Charpy impact tests, and fatigue tests. Water-quenched specimens were large enough to enable standard tensile testing. A hardness of 425 HV, yield strength Rp02 = 1121 MPa, tensile strength Rm = 1475 MPa, impact energy KV = 73.11 J, and crack propagation threshold ΔKthR = 4.33 MPa m0.5 were obtained with the water quenched specimens, and 419 HV, KV = 101.49 J, and ΔKthR = 3.4 MPa m0.5 with the specimens prepared with the simulator. Comparison of the results confirmed that the annealed and quenched specimens were suitable for mechanical tests of FG HAZs, even for standard tensile tests. Due to the use of simulated test specimens, the mechanical properties determined can be linked to the FG HAZ microstructure in 18CrNiMo7-6 steel.
Ključne besede: weld joint, fine-grained HAZ, simulation of microstructure, hardness, impact toughness, tensile properties, fatigue crack growth, 18CrNiMo7-6 steel
Objavljeno v DKUM: 05.12.2024; Ogledov: 0; Prenosov: 8
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Opis: Robust, automated mesh generation on arbitrary weld joint geometries, using finite element method (FEM) is a problematic task. It was previously discovered, that an arbitrary weld joint geometry can be parameterized inside a CAD environment [1], however when it comes to domain discretization and boundary conditions assignment, the parameterized approach becomes too demanding inside FEM. This results in long FEM model preparation times and sometimes in problems with the parametric model itself, which leads to a need for an additional numerical method - boundary element method (BEM), which overcomes this issue and is beneficial in this case. BEM is a numerical method, that in addition to other applications finds a use in the elasto-mechanic problems, where the only concern is the boundary of the considered geometric domain. Since notch stress calculations of weld joints fall into this category, their calculation can be carried out with it. Since there is not much available information on whether or not such calculations are a suitable alternative for the currently used FEM, this thesis had to be confirmed through a structured and step by step procedure. First, a notch mesh quality study has been made, then other entities followed. It was discovered that BEM is applicable to the problem and capable of calculating results with sufficient quality. Furthermore, the parameter driven approach and automated calculation provide for additional advantageous potentials.
Ključne besede: weld joint, boundary element method, finite element method, spatial discretization, notch stress
Objavljeno v DKUM: 02.11.2022; Ogledov: 549; Prenosov: 0
Celotno besedilo (4,62 MB)

Opis: The distribution and amount of residual stresses can significantly contrubute to the fatigue fracture behaviour of welded joints in structures. Interior residual stresses, which interact with the plane strain state, are more dangerous than residual stresses at the surface of the welded joint. If the surface of the welded joint is mechanically treated (e.g. shapering), then significant differences between the stress stated at the surface and within the volume occur. Hence, different non-destructive methods (e.g. gamma radiation, neutron diffraction) have been developed to determine strains caused by residual stresses in the volume of polycrystalline materials. However, the measurement of strains caused by residual stresses becomes difficult for large samples. In this paper the measurement procedure on a sample taken from the weld joint is presented and the effecet of residual stresses on fatigue crack propagation is assessed for low and high cycle loading fatigue.
Ključne besede: zaostale napetosti, zvarni spoj, neutronski lom žarkov, utrujenostno širjenje razpoke, neutron diffraction method, residual stresses, fatigue crack propagation, weld joint
Objavljeno v DKUM: 10.07.2015; Ogledov: 1308; Prenosov: 36
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