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Enhancing manufacturing precision: Leveraging motor currents data of computer numerical control machines for geometrical accuracy prediction through machine learning
Lucijano Berus, Jernej Hernavs, David Potočnik, Kristijan Šket, Mirko Ficko, 2024, izvirni znanstveni članek

Opis: Direct verification of the geometric accuracy of machined parts cannot be performed simultaneously with active machining operations, as it usually requires subsequent inspection with measuring devices such as coordinate measuring machines (CMMs) or optical 3D scanners. This sequential approach increases production time and costs. In this study, we propose a novel indirect measurement method that utilizes motor current data from the controller of a Computer Numerical Control (CNC) machine in combination with machine learning algorithms to predict the geometric accuracy of machined parts in real-time. Different machine learning algorithms, such as Random Forest (RF), k-nearest neighbors (k-NN), and Decision Trees (DT), were used for predictive modeling. Feature extraction was performed using Tsfresh and ROCKET, which allowed us to capture the patterns in the motor current data corresponding to the geometric features of the machined parts. Our predictive models were trained and validated on a dataset that included motor current readings and corresponding geometric measurements of a mounting rail later used in an engine block. The results showed that the proposed approach enabled the prediction of three geometric features of the mounting rail with an accuracy (MAPE) below 0.61% during the learning phase and 0.64% during the testing phase. These results suggest that our method could reduce the need for post-machining inspections and measurements, thereby reducing production time and costs while maintaining required quality standards
Ključne besede: smart production machines, data-driven manufacturing, machine learning algorithms, CNC controller data, geometrical accuracy
Objavljeno v DKUM: 10.03.2025; Ogledov: 0; Prenosov: 6
Celotno besedilo (4,44 MB)
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Optimizing smart manufacturing systems using digital twin
Robert Ojsteršek, Aljaž Javernik, Borut Buchmeister, 2023, izvirni znanstveni članek

Opis: Presented paper investigates the application of digital twins for the optimisation of intelligent manufacturing systems and focuses on the comparison between simulation modelling results and real-world production conditions. A digital twin was created in the Simio software environment using a data-driven simulation model derived from a real-world production system. Running the digital twin in real time, which was displayed graphically, facilitated the analysis of key parameters, including the number of finished products, average flow time, workstation utilization and product quality. The discrepancies were attributed to the use of random distributions of input data in the dynamic digital twin, as opposed to the long-term measurements and averages in the real-world system. Despite the limitations in the case study, the results underline the financial justification and predictive capabilities of digital twins for optimising production systems. Real-time operation enables continuous evaluation and tracking of parameters and offers high benefits for intelligent production systems. The study emphasises the importance of accurate selection of input data and warns that even small deviations can lead to inaccurate results. Finally, the paper high-lights the role of digital twins in optimising production systems and argues for careful consideration of input data. It highlights the importance of analysing real-world production systems and creating efficient simulation models as a basis for digital twin solutions. The results encourage extending the research to different types of production, from job shop to mass production, in order to obtain a comprehensive optimisation perspective.
Ključne besede: smart manufacturing, digital twin, optimisation, simulation modelling, Simio, case study
Objavljeno v DKUM: 25.03.2024; Ogledov: 277; Prenosov: 25
Celotno besedilo (1,28 MB)
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