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1.
Strain rate-dependent compressive properties of bulk cylindrical 3D-printed samples from 316L stainless steel
Michaela Neuhauserova, Petr Koudelka, Tomáš Fíla, Jan Falta, Václav Rada, Jan Sleichrt, Petr Zlámal, Anja Mauko, Ondřej Jiroušek, 2022, izvirni znanstveni članek

Opis: The main aim of the study was to analyse the strain rate sensitivity of the compressive deformation response in bulk 3D-printed samples from 316L stainless steel according to the printing orientation. The laser powder bed fusion (LPBF) method of metal additive manufacturing was utilised for the production of the samples with three different printing orientations: 0◦ , 45◦ , and 90◦ . The specimens were experimentally investigated during uni-axial quasi-static and dynamic loading. A split Hopkinson pressure bar (SHPB) apparatus was used for the dynamic experiments. The experiments were observed using a high-resolution (quasi-static loading) or a high-speed visible-light camera and a high-speed thermographic camera (dynamic loading) to allow for the quantitative and qualitative analysis of the deformation processes. Digital image correlation (DIC) software was used for the evaluation of displacement fields. To assess the deformation behaviour of the 3D-printed bulk samples and strain rate related properties, an analysis of the true stress–true strain diagrams from quasi-static and dynamic experiments as well as the thermograms captured during the dynamic loading was performed. The results revealed a strong strain rate effect on the mechanical response of the investigated material. Furthermore, a dependency of the strain-rate sensitivity on the printing orientation was identified.
Ključne besede: 3D printing, laser powder bed fusion, 316L stainless steel, printing direction, split Hopkinson pressure bar
Objavljeno v DKUM: 20.03.2025; Ogledov: 0; Prenosov: 2
.pdf Celotno besedilo (10,71 MB)
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2.
Mechanisms of defect formation in Ti-6Al-4V product during re-melting of layers in selective laser melting
Snehashis Pal, Matjaž Finšgar, Radovan Hudak, Viktoria Rajtukova, Tomaž Brajlih, Nenad Gubeljak, Igor Drstvenšek, 2023, izvirni znanstveni članek

Opis: Knowledge of defect formation mechanisms in the manufacturing process helps improve product quality. In this study, defect formation due to re-melting of each layer in selective laser melting of Ti-6Al-4V demonstrated the physical behavior in the manufacture of metallic parts. The re-melting strategy was based on scanning with low energy density (ED) and increased ED with various combinations of laser processing parameters. The increased EDs and their parameters, namely laser power, scanning speed, and hatch distance, were selected based on the previous research experience by the authors. The concept of selecting a low ED followed by a high ED was to reduce the spattering of the powder material during the process. The low ED caused partial sintering of the powder, while the high ED caused the melting of the material, resulting in different metallurgical properties of the manufactured parts. Densities, pore properties, porosity in the initial layers, surface morphologies, and microstructures in the defective areas of the samples were studied to determine the effects of re-melting. Advantages and disadvantages were found with respect to the range of applications of the products
Ključne besede: re-melting, pore properties, defect, surface morphology, Ti-6Al-4V, selective laser melting
Objavljeno v DKUM: 14.03.2025; Ogledov: 0; Prenosov: 2
.pdf Celotno besedilo (16,16 MB)

3.
Simulating and verifying a 2D/3D laser line sensor measurement algorithm on CAD models and real objects
Rok Belšak, Janez Gotlih, Timi Karner, 2024, izvirni znanstveni članek

Opis: The increasing adoption of 2D/3D laser line sensors in industrial and research applications necessitates accurate and efficient simulation tools for tasks such as surface inspection, dimensional verification, and quality control. This paper presents a novel algorithm developed in MATLAB for simulating the measurements of any 2D/3D laser line sensor on STL CAD models. The algorithm uses a modified fast-ray triangular intersection method, addressing challenges such as overlapping triangles in assembly models and incorporating sensor resolution to ensure realistic simulations. Quantitative analysis shows a significant reduction in computation time, enhancing the practical utility of the algorithm. The simulation results exhibit a mean deviation of 0.42 mm when compared to real-world measurements. Notably, the algorithm effectively handles complex geometric features, such as holes and grooves, and offers flexibility in generating point cloud data in both local and global coordinate systems. This work not only reduces the need for physical prototyping, thereby contributing to sustainability, but also supports AI training by generating accurate synthetic data. Future work should aim to further optimize the simulation speed and explore noise modeling to enhance the realism of simulated measurements.
Ključne besede: 2D/3D laser line sensor, profilometry, simulation, point cloud, measurement generation, STL, Matlab
Objavljeno v DKUM: 10.01.2025; Ogledov: 0; Prenosov: 9
.pdf Celotno besedilo (8,99 MB)
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4.
Optimizing laser cutting of stainless steel using latin hypercube sampling and neural networks
Kristijan Šket, David Potočnik, Lucijano Berus, Jernej Hernavs, Mirko Ficko, 2025, izvirni znanstveni članek

Opis: Optimizing cutting parameters in fiber laser cutting of austenitic stainless steel is challenging due to the complex interplay of multiple variables and quality metrics. To solve this problem, Latin hypercube sampling was used to ensure a comprehensive and efficient exploration of the parameter space with a smaller number of trials (185), coupled with feedforward neural networks for predictive modeling. The networks were trained with a leave-oneout cross-validation strategy to mitigate overfitting. Different configurations of hidden layers, neurons, and training functions were used. The approach was focused on minimizing dross and roughness on both the top and bottom areas of the cut surfaces. During the testing phase, an average MSE of 0.063 and an average MAPE of 4.68% were achieved by the models. Additionally, an experimental test was performed on the best parameter settings predicted by the models. Initial modelling was conducted for each quality metric individually, resulting in an average percentage difference of 1.37% between predicted and actual results. Grid search was also per formed to determine an optimal input parameter set for all outputs, with predictions achieving an average ac curacy of 98.34%. Experimental validation confirmed the accuracy and robustness of the model predictions, demonstrating the effectiveness of the methodology in optimizing multiple parameters of complex laser cutting processes.
Ključne besede: laser cutting optimization, cut surface quality, dross formation, Latin hypercube sampling, feedforward neural network
Objavljeno v DKUM: 10.01.2025; Ogledov: 0; Prenosov: 22
.pdf Celotno besedilo (3,38 MB)
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5.
Minimal universal laser network model : synchronization, extreme events, and multistability
Mahtab Mehrabbeik, Fatemeh Parastesh, Karthikeyan Rajagopal, Sajad Jafari, Matjaž Perc, Riccardo Meucci, 2024, izvirni znanstveni članek

Opis: The synchronization of chaotic systems has garnered considerable attention across various fields, including neuroscience and physics. Particularly in these domains, synchronizing physical systems such as laser models is crucial for secure and rapid information transmission. Consequently, numerous studies investigate the synchronizability of different laser networks by establishing logical network frameworks. In this study, we employed a minimal universal laser (MUL) model designed to capture the essential dynamics of an actual laser model within just three dimensions. Within the network model of MUL systems, we introduced the linear diffusive function of neighboring nodes' fast variables into the feedback term of the lasers, with models arranged in a global network structure. Our examination of synchronization within the constructed MUL network utilized master stability functions and the time-averaged synchronization error index. The findings suggest that while the network fails to achieve complete synchrony, it exhibits various synchronization phenomena, including cluster synchronization, chimera states, extreme events, and multistability. These results shed light on the complex dynamics underlying the synchronization of chaotic systems in networked environments, offering insights relevant to numerous applications across diverse fields.
Ključne besede: minimal universal laser model, synchronization, extreme events
Objavljeno v DKUM: 16.12.2024; Ogledov: 0; Prenosov: 4
.pdf Celotno besedilo (5,68 MB)
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6.
Uporaba linijskega laserja za detekcijo komadov s pomočjo robota abb irb 1200 : diplomsko delo
Nejc Trnovšek, 2024, diplomsko delo

Opis: Iskanje predmetov je v industrijskih aplikacijah pomemben proces, ki olajšuje delo, saj s pomočjo robota in laserskega distančnega senzorja izdelke najprej najdemo, nato prestavimo. Tekom diplomske naloge smo izvedli fizično in digitalno povezavo med laserskim distančnim senzorjem in ABB IRB1200 robotom. Nato smo napisali 3 različne programe za uporabo laserja za detekcijo komadov na točno določenem območju, iskanje njihove višine in nato njihovo prelaganje. Vsak naslednji program je bil nadgradnja predhodnega in vsi so uspešno delovali. Zadnji od njih je sposoben poiskati, prijeti in v stolpec odložiti cilindrične predmete različnih višin, kjerkoli v naprej določenem delovnem območju.
Ključne besede: laser, robot, RobotStudio, predmet, program, detekcija komadov
Objavljeno v DKUM: 22.10.2024; Ogledov: 0; Prenosov: 22
.pdf Celotno besedilo (1,65 MB)

7.
Combined effect of build orientation and energy density on density and mechanical properties of selectively laser melted Co-Cr-W-Si
Snehashis Pal, Igor Drstvenšek, 2022, izvirni znanstveni članek

Opis: The selective laser melting (SLM) process for manufacturing metals continues to be challenging in terms of achieving the maximum metallurgical properties that the process can provide. There are a variety of manufacturing parameters in the process that have individual characteristics, and when combined with other variables, the characteristics can be varied. However, in this study, the two most important manufacturing parameters, namely build direction and laser power, were considered to investigate their effects on density and tensile properties. Previously, the best scanning speed, hatch spacing, and layer thickness were determined, which directly affect the volumetric energy density in the SLM process. In this study, three different orientations and three different laser powers were selected, namely the X, Y, and Z directions and 55 W, 75 W, and 95 W laser power, respectively. Significant differences in product density were observed for the samples fabricated in the different orientations and with the different laser powers. The specimens fabricated in the Z direction always exhibit higher strength and ductility, which are significantly different from the specimens fabricated in the X and Y directions, while the laser power was 75 W and 95 W, respectively
Ključne besede: cobalt-chromium alloy, orientation, density, tensile strength, ductility, selective laser melting
Objavljeno v DKUM: 25.09.2024; Ogledov: 0; Prenosov: 8
.pdf Celotno besedilo (998,89 KB)
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8.
Impact of short-term topical steroid therapy on selective laser trabeculoplasty efficacy
Tomaž Gračner, 2021, izvirni znanstveni članek

Opis: Background: To evaluate whether short-term use of topical steroid therapy affected the efficacy of selective laser trabeculoplasty (SLT) for primary open-glaucoma (POAG). Methods: 25 eyes of 25 patients, who used a drop of dexamethasone 0.1% 4 times a day for 7 days as post-laser therapy, formed the Steroid SLT group and 24 eyes of 24 patients, where no topical steroids or nonsteroidal anti-inflammatory agents as post-laser therapy were used, formed the No-steroid SLT group. Success was defined as an intraocular pressure (IOP) lowering exceeding 20% of pretreatment IOP. Results: The mean follow-up time was 21.24 months for the Steroid SLT group and 20.25 months for the No-steroid SLT group (p = 0.990). No significant difference was found between the two groups for mean pretreatment IOP (22.20 mmHg vs. 22.33 mmHg), and for mean IOP reductions during whole follow-up period. At all follow-up visits, the mean IOP reductions were smaller in the Steroid SLT group than in the No-steroid SLT group. At all follow-up visits, the mean percent IOP reduction was smaller in the Steroid SLT group than in the No-steroid SLT group, and such a difference was significant at 12 months (25.4% vs. 29.6%, p = 0.047) and 24 months (25.3% vs. 29.7%, p = 0.024). According to the Kaplan–Meier survival analysis, the 24-month success rate was 84% in the Steroid SLT group and 79.2% in the No-steroid SLT group, with no differences between the groups (p = 0.675). Conclusion: Short-term use of topical steroid therapy had no impact on the efficacy of SLT for POAG.
Ključne besede: selective laser trabeculoplasty, topical steroid therapy, primary open-angle glaucoma, intraocular pressure
Objavljeno v DKUM: 14.08.2024; Ogledov: 122; Prenosov: 10
.pdf Celotno besedilo (391,82 KB)
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9.
Investigation of the best manufacturing orientation of Co-Cr-W-Si dental prosthetic elements in the selective laser melting process
Snehashis Pal, Janez Gotlih, Igor Drstvenšek, 2022, izvirni znanstveni članek

Opis: It is well known that Selective Laser Melting (SLM) does not provide the same mechanical properties in all directions of the part. This is due to the microstructural grain orientation and pore shape in SLM products. Therefore, depending on the direction of the pressure applied to the SLM product, a different manufacturing orientation is required to achieve the best mechanical properties. Changing the microstructural grain orientation is difficult through SLM, but a process to reduce the size and number of the pores can be discovered through different combinations of manufacturing parameters. In prosthodontics, pressure is usually applied in the vertical direction, which leads to compression and bending of crowns with bridges. The compressive load can be easily absorbed in the crowns, but the bending force has a significant effect here. Therefore, a product with high tensile strength and high ductility is needed to survive longer. Considering these requirements, this study determined the best parameters for laser processing by SLM method to reduce porosity and improve mechanical strength and ductility of Co-CrW-Si alloy products. The result is a relative product density of 100% for cubic specimens and a yield strength, ultimate tensile strength, and elongation at break of the tensile specimens of 900 MPa, 1200 MPa, and 15%, respectively, obtained in specimen build-up in the Z direction with a laser power of 60 W and a scanning speed of 450 mm/s. Eventually, the best orientation for the production of dental prosthetic elements using the SLM process was determined.
Ključne besede: cobalt-chromium alloy, dental implant, density, tensile strength, ductility, selective laser melting
Objavljeno v DKUM: 03.07.2024; Ogledov: 78; Prenosov: 12
.pdf Celotno besedilo (640,47 KB)
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10.
Dimensional deviations in Ti-6Al-4V discs produced with different process parameters during selective laser melting
Snehashis Pal, Marijana Milković, Riad Ramadani, Janez Gotlih, Nenad Gubeljak, Radovan Hudak, Igor Drstvenšek, Matjaž Finšgar, Tomaž Brajlih, 2023, izvirni znanstveni članek

Opis: When manufacturing complicated products where both material and design play a role, especially thin and curved components, it is difcult to maintain accurate dimensions in Selective Laser Melting. Considering these difculties, this article presents the dimensional errors in the fabrication of Ti-6Al-4V discs and their thermomechanics during manufacturing. Various combinations of laser processing parameters were used to fabricate the 2.00 mm thick discs with a diameter of 5.70 mm. It was found that the thickness shortened and the round shape changed to an oval shape for most of the discs. The thickness decreased along the build-up direction from the bottom to the top and formed a taper that increased with increasing energy density (ED). The horizontal diameter of the discs changed slightly, while the vertical diameters changed remarkably with increasing ED. On the other hand, reducing the laser power resulted in a reduction of the roundness error, while it caused a reduction of the thickness. The hatch spacing signifcantly afected the volume of the melt pool and caused a change in the vertical diameter. The central part of the curved surface of the discs became concave and the concavity increased due to the increasing ED.
Ključne besede: dimension, Ti-6Al-4V, lase power, scanning speed, hatch spacing, selective laser melting
Objavljeno v DKUM: 29.03.2024; Ogledov: 219; Prenosov: 9
.pdf Celotno besedilo (4,48 MB)
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