1. Enhancing robotic bin-picking through machine vision: investigating the impact of detection speed and bin fill levels : preučevanje vpliva zaznave objektov ob različno napolnjenih zabojihSuhaib Ebrahim Mambayil Ebrahimkutty, 2025, diplomsko delo Opis: Robotic bin-picking systems have become important in modern intralogistics as warehouses automate to address labour shortages and rising e-commerce demands. These systems operate through the coordinated use of (a) a robotic manipulator, (b) a 3D machine vision system, and (c) robotic grippers. When integrated with Automated Storage and Retrieval Systems (AS/RS), these systems offer an efficient approach to improving the order-picking performance.
In this study, the performance of a selected 3D machine vision system was evaluated based on two key parameters: detection mode and bin fill levels. A series of structured laboratory experiments was conducted using a UR5e collaborative robot equipped with three types of robotic grippers and a Pickit M-HD2 3D vision system. Objects of varying shapes and orientations were tested under different detection modes and bin fill levels. Faster detection modes reduced the processing time but resulted in more detection failures, especially with complex shapes or densely populated bins. In contrast, slower modes improved accuracy but increased the cycle time. Normal mode offered the best balance. The detection reliability decreased at higher bin fill levels and with irregularly shaped objects, due to occlusion and limited visibility. By analysing the detection time and successful detection, insights were gained into how appropriate detection configurations can improve both reliability and throughput in robotic bin-picking systems integrated with AS/RS. Ključne besede: intralogistics, Robotic Bin-Picking, machine vision system, object detection Objavljeno v DKUM: 31.07.2025; Ogledov: 0; Prenosov: 12
Celotno besedilo (1,97 MB) |
2. Design and implementation of soft robotic gripper using 3D printing technologyTone Lerher, Primož Bencak, Suhaib Ebrahim, Marko Motaln, Darko Hercog, 2025, objavljeni znanstveni prispevek na konferenci Opis: Automated warehouses rely on robotic systems for efficient order picking, yet object manipulation remains challenging due to variations in object shape, size, and material properties. This study focuses on the material selection for the holder of flexible robotic grippers using fused deposition modelling. The holder plays a crucial role in ensuring a secure fit of the gripper’s fingers, which is essential for stable and precise object handling in bin picking applications. Testing specimens were fabricated following the ASTM D638-22 standard with a grid infill pattern at full density. Two different variants of Polyethylene Terephthalate Glycol and Acrylonitrile Styrene Acrylate were tested. Mechanical properties, including ultimate tensile strength, elongation at break, and Young’s modulus, were estimated using a universal testing machine. Results indicate that one variant of Polyethylene Terephthalate Glycol exhibited the highest tensile strength (40.54 MPa), making it suitable for applications requiring high mechanical strength and resistance to tensile loads, while Acrylonitrile Styrene Acrylate provided a balance between strength and flexibility. These results illustrate the comparison of materials and how material selection and infill density impact the mechanical performance of the holder, which contributes to a better choice of material. Future research will explore the influence of 3D printing temperatures, layer height and testing other infill patterns to further enhance the efficiency and reliability of materials used for robotic grippers in robotic manipulation. Ključne besede: intralogistics, robotization, robotic order picking, robotic gripper, tensile strength testing, 3D printing Objavljeno v DKUM: 18.06.2025; Ogledov: 0; Prenosov: 12
Celotno besedilo (1,18 MB) Gradivo ima več datotek! Več... |
3. Analysing picking errors in vision picking systemsEla Vidovič, Brigita Gajšek, 2020, izvirni znanstveni članek Opis: Vision picking empowers users with access to real-time digital order information, while freeing them from handheld radio frequency devices. The smart glasses, as an example of vision picking enabler, provide visual and voice cues to guide order pickers. The glasses mostly also have installed navigation features that can sense the order picker's position in the warehouse. This paper explores picking errors in vision systems with literature review and experimental work in laboratory environment. The results show the effectiveness of applying vision picking systems for the purposes of active error prevention, when they are compared to established methods, such as paper-picking and using cart mounted displays. A serious competitor to vision picking systems are pick-to-light systems. The strong advantage of vision picking system is that most of the errors are detected early in the process and not at the customer's site. The cost of fixing the error is thus minimal. Most errors consequently directly influence order picker's productivity in negative sense. Nonetheless, the distinctive feature of the system is extremely efficient error detection. Ključne besede: order picking, storage operations, warehousing, smart glasses, error prevention, inventory management, intralogistics Objavljeno v DKUM: 22.08.2024; Ogledov: 83; Prenosov: 5
Celotno besedilo (672,66 KB) Gradivo ima več datotek! Več... |
4. Single-tray VLM vs dual-tray VLM : quantitative throughput comparisonGoran Đukić, Tihomir Opetuk, Brigita Gajšek, Tone Lerher, 2021, izvirni znanstveni članek Opis: In this paper quantitative comparison of resulting throughputs for single-tray and dual-tray VLM devices is presented. Comparison is based on mathematical models for throughput approximating dual command times of VLM's crane, for selected parameters of VLM device (height and crane's velocity) and selected picking times per delivered tray. Analysis showed that throughput increase achieved by using dual-tray VLM's depends mostly on the average picking time relative to the expected dual command time of the VLM's crane. Highest improvements are possible for picking time equal to expected dual command time and amounts over 80%, however for extremely low or high picking times improvements are significantly reduced. Ključne besede: order-picking, throughput model, vertical lift module systems, quantitative analysis, intralogistics, dual-tray VLM, single-tray VLM Objavljeno v DKUM: 12.08.2024; Ogledov: 48; Prenosov: 10
Celotno besedilo (1009,78 KB) Gradivo ima več datotek! Več... |
5. Bi-objective assignment model for lean order picking in a warehouseBrigita Gajšek, Hrvoje Cajner, Tihomir Opetuk, Goran Đukić, Marcin Butlewski, 2022, izvirni znanstveni članek Opis: With the introduction of Lean Warehousing, we are committed to using lean principles for more efficient warehousing operations, which are performed with quality and safety. Manual order picking, on which the paper is focused, is currently considered the most unfriendly to humans because, in the long run, it contributes to the appearance of musculoskeletal disorders. We record not only the increase in the average age of employees in warehouses but also in the number and duration of sick leave due to back and muscle pain. This paper explores the possibility of productive work while preventing order pickers from Work-Related Musculoskeletal Disorders. Using a laboratory experiment, we determine retrieval times for units with different characteristics and study required postures by guidelines of Revised NIOSH Lifting Equation. The final goal is to create a bi-objective assignment model. Ključne besede: warehousing, order picking, ergonomics, intralogistics, lean logistics, manual order picking, productivity, revised NIOSH lifting equation, warehousing, work-related musculoskeletal disorders Objavljeno v DKUM: 13.06.2024; Ogledov: 105; Prenosov: 9
Celotno besedilo (802,52 KB) Gradivo ima več datotek! Več... |
6. Robotic bin-picking : benchmarking robotics grippers with modified YCB object and model setTone Lerher, Primož Bencak, Luka Bizjak, Darko Hercog, Boris Jerman, 2023, objavljeni znanstveni prispevek na konferenci Opis: Robotic bin-picking is increasingly important in the order-picking process in intralogistics. However, many aspects of the robotic bin-picking process (object detection, grasping, manipulation) still require the research community's attention. Established methods are used to test robotic grippers, enabling comparability of the research community's results. This study presents a modified YCB Robotic Gripper Assessment Protocol that was used to evaluate the performance of four robotic grippers (twofingered, vacuum, gecko, and soft gripper). During the testing, 45 objects from the modified YCB Object and Model Set from the packaging categories, tools, small objects, spherical objects, and deformable objects were grasped and manipulated. The results of the robotic gripper evaluation show that while some robotic grippers performed substantially well, there is an expressive grasp success variation over diverse objects. The results indicate that selecting the object grasp point next to selecting the most suitable robotic gripper is critical in successful object grasping. Therefore, we propose grasp point determination using mechanical software simulation with a model of a two-fingered gripper in an ADAMS/MATLAB cosimulation. Performing software simulations for this task can save time and give comparable results to real-world experiments. Ključne besede: intralogistics, robotic bin-picking, YCB protocol, robotic gripper evaluation, mechanical software simulations, performance analysis Objavljeno v DKUM: 21.03.2024; Ogledov: 298; Prenosov: 21
Celotno besedilo (773,38 KB) Gradivo ima več datotek! Več... |
7. Indoor positioning system based on bluetooth low energy technology and a nature-inspired optimization algorithmPrimož Bencak, Darko Hercog, Tone Lerher, 2022, izvirni znanstveni članek Opis: Warehousing is one of the most important activities in the supply chain, enabling competitive advantage. Effective management of warehousing processes is, therefore, crucial for achieving minimal costs, maximum efficiency, and overall customer satisfaction. Warehouse Management Systems (WMS) are the first steps towards organizing these processes; however, due to the human factor involved, information on products, vehicles and workers may be missing, corrupt, or misleading. In this paper, a cost-effective Indoor Positioning System (IPS) based on Bluetooth Low Energy (BLE) technology is presented for use in Intralogistics that works automatically, and therefore minimizes the possibility of acquiring incorrect data. The proposed IPS solution is intended to be used for supervising order-picker movements, movement of packages between workstations, and tracking other mobile devices in a manually operated warehouse. Only data that are accurate, reliable and represent the actual state of the system, are useful for detailed material flow analysis and optimization in Intralogistics. Using the developed solution, IPS technology is leveraged to enhance the manually operated warehouse operational efficiency in Intralogistics. Due to the hardware independence, the developed software solution can be used with virtually any BLE supported beacons and receivers. The results of IPS testing in laboratory/office settings show that up to 98% of passings are detected successfully with time delays between approach and detection of less than 0.5 s. Ključne besede: warehousing, indoor positioning systems, bluetooth low energy, particle swarm optimization, nature–inspired algorithm, intralogistics Objavljeno v DKUM: 17.08.2023; Ogledov: 432; Prenosov: 585
Celotno besedilo (2,42 MB) Gradivo ima več datotek! Več... |
8. An optimisation model for minimising totes exchange in VLM and SBS/RS integrated systemJakob Marolt, Goran Đukić, Fabio Sgarbossa, Tone Lerher, 2022, objavljeni znanstveni prispevek na konferenci Opis: Warehouses and distribution centres are based on integrated material handling solutions. Most of the research papers in intralogistics are only concerned with one system to analyse and optimise the addressed system's performance, such as maximum throughput performance, minimum total cost, maximum energy efficiency, etc. This paper presents a concept to justify the proposed VLM and SBS/RS integrated system and a binary integer programming (BIP) model that minimises totes exchange between the two storage systems. The results show that the minimal number of exchanges between VLM and SBS/RS was achieved in a case study with a longer order list (T = 1600) and a highly dependent SKU's Pareto relationship (20-50). Ključne besede: automated warehousing, intralogistics, VLM, SBS, RS, integrated systemoptimisation, performance analysis Objavljeno v DKUM: 02.08.2023; Ogledov: 390; Prenosov: 62
Celotno besedilo (743,43 KB) Gradivo ima več datotek! Več... |
9. Object detection and graspability analysis for robotic bin-picking application in intralogisticsPrimož Bencak, Darko Hercog, Tone Lerher, 2023, objavljeni znanstveni prispevek na konferenci Opis: Robotics has been gaining attention in intralogistics applications in recent years. Automation of intralogistics processes aims to cope with the rising trends of workforce deficiency, aging, and increasing demands that came with the rise of E-commerce. Many improvements aim at bin-picking applications since order-picking requires most contributions while adding little to the products' value. Robotic bin-pickers are showing promising results; however, they are still subject to many limitations. First, the vision system must correctly determine the object's location and orientation. Second, a correct robotic gripper must be chosen. Lastly, appropriate grasping points that lead to successful picking must be selected. In this paper, we explore the influencing parameters of object detection using a 3D vision system. Second, we analyze an actual bin-picking application to determine the most appropriate selection of the robotic gripper. Based on the experiments, we provide the guidelines for selecting the most appropriate robotic bin-picking configuration. Ključne besede: intralogistics, robotic bin-picking, detection analysis, graspability analysis Objavljeno v DKUM: 25.07.2023; Ogledov: 407; Prenosov: 39
Celotno besedilo (1,89 MB) Gradivo ima več datotek! Več... |
10. Planning and construction of the lifting and towing device of the autonomous mobile robot MiR 100 for the delivery of transport trolleys in intralogisticsTone Lerher, Aleš Belšak, Rok Skerbiš, Jure Tumpej, Žiga Volavšek, Domen Stamenov, Marko Motaln, 2022, objavljeni znanstveni prispevek na konferenci Opis: Intralogistics is a very important area in warehousing and production for managing the flow of materials and informational flow. In recent years, automation and especially robotisation have had a major impact on throughput performance in intralogistics. Especially important is the transport of materials and products based on automated guided vehicles (AGVs) and autonomous mobile robots (AMRs) with different top modules,
such as the lifting and towing device.
In this paper, planning and construction of the lifting and towing device of the autonomous mobile robot MiR 100 for the delivery of transport trolleys in intralogistics is presented. Using the engineering design methods, a new design of the lifting and towing device has been proposed and evaluated. Ključne besede: intralogistics, material handling systems, automation and robotisation, planning and construction, lifting and towing mechanism, simulation and animation Objavljeno v DKUM: 15.03.2023; Ogledov: 679; Prenosov: 86
Celotno besedilo (1,45 MB) |