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Opis: Traditional prosthetic liners are often limited in customization due to constraints in manufacturing processes and materials. Typically made from non-compressible elastomers, these liners can cause discomfort through uneven contact pressures and inadequate adaptation to the complex shape of the residual limb. This study explores the development of bioinspired cellular metamaterial prosthetic liners, designed using additive manufacturing techniques to improve comfort by reducing contact pressure and redistributing deformation at the limb–prosthesis interface. The gyroid unit cell was selected due to its favorable isotropic properties, ease of manufacturing, and ability to distribute loads efficiently. Following the initial unit cell identification analysis, the results from the uniaxial compression test on the metamaterial cellular samples were used to develop a multilinear material model, approximating the response of the metamaterial structure. Finite Element Analysis (FEA) using a previously developed generic limb–liner–socket model was employed to simulate and compare the biomechanical behavior of these novel liners against conventional silicone liners, focusing on key parameters such as peak contact pressure and liner deformation during donning, heel strike, and the push-off phase of the gait cycle. The results showed that while silicone liners provide good overall contact pressure reduction, cellular liners offer superior customization and performance optimization. The soft cellular liner significantly reduced peak contact pressure during donning compared to silicone liners but exhibited higher deformation, making it more suitable for sedentary individuals. In contrast, medium and hard cellular liners outperformed silicone liners for active individuals by reducing both contact pressure and deformation during dynamic gait phases, thereby enhancing stability. Specifically, a medium-density liner (10% infill) balanced contact pressure reduction with low deformation, offering a balance of comfort and stability. The hard cellular liner, ideal for high-impact activities, provided superior shape retention and support with lower liner deformation and comparable contact pressures to silicone liners. The results show that customizable stiffness in cellular metamaterial liners enables personalized design to address individual needs, whether focusing on comfort, stability, or both. These findings suggest that 3D-printed metamaterial liners could be a promising alternative to traditional prosthetic materials, warranting further research and clinical validation
Ključne besede: bioinspired design, metamaterial model, cellular structure, additive manufacturing, lower-limb prosthetic, 3D printing, finite element method
Objavljeno v DKUM: 19.09.2024; Ogledov: 0; Prenosov: 315
Celotno besedilo (8,88 MB)
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Opis: The production of lower limb prostheses continues to rely primarily on manual methods, which are outdated and characterized by labour-intensive processes, lengthy time requirements, high costs, and a heavy reliance on the expertise of prosthetists. Achieving a satisfactory fit between the residual limb and socket remains a challenge, often leading to discomfort, pain, and potential wearer tissue damage. However, advancements in computer technology and numerical simulation offer an opportunity to predict stresses and strains experienced by the residual limb during prosthesis usage. This, in turn, aids in the development process by enhancing the design of the prosthetic socket and liner through virtual environments. In this dissertation we developed a generic numerical transtibial model to bridge the gap between clinical practice and numerical simulations. Biomechanically validated, this model generates outcomes applicable to a broader amputee population, facilitating comparative analysis of socket and liner designs and materials under different loading conditions. Furthermore, the dissertation explores the utilization of a 3D-printed socket manufactured through the cost-effective fused filament fabrication process, using polylactic acid filament, aiming to reduce the costs and establish a streamlined production process. The 3D-printed socket was evaluated within the virtual environment using the developed transtibial model. The numerical findings indicate that the 3D-printed socket can effectively withstand the loads encountered during the stages of prosthesis donning, single-leg stance, heel strike, and push-off, thereby presenting a viable alternative to the prevalent composite socket. Additionally, a cellular structure composed of a flexible thermoplastic elastomeric material is proposed as a prosthetic liner to enhance comfort by reducing contact pressure while maintaining the required stability. Numerical results indicate that by manipulating cellular parameters such as unit cell type and relative density of the structure, a customized response can be achieved. This customized response effectively reduces contact pressure for a given scenario without increasing displacement, thereby improving comfort while maintaining stability.
Ključne besede: lower-limb prosthesis, generic numerical transtibial model, 3D-printed socket, cellular structure liner, finite element method
Objavljeno v DKUM: 14.11.2023; Ogledov: 696; Prenosov: 61
Celotno besedilo (3,64 MB)

Opis: This master’s thesis deals with heat transfer in a specific cellular structure, called UniPore cellular structure. Said structure has been developed at Japan’s Kumamoto university. The structure is manufactured using the technique of explosion welding. Due to longitudinal orientation of the pores and high thermal conductivity of materials, the thermal properties of the structure as a heat exchanger have been analysed. Influence of different boundary conditions on the effectiveness of heat transfer in the structure has been analysed. The results are compared and analysed. It has been concluded, that the structure itself might be suitable when dealing with dirty liquids. Usage of the structure in such systems would enable a quick and efficient cleaning process of the waste, that deposits on the walls over time.
Ključne besede: Heat transfer, cellular structure, porous materials, CFD
Objavljeno v DKUM: 24.08.2017; Ogledov: 1824; Prenosov: 212
Celotno besedilo (2,59 MB)

Opis: The paper describes experimental and computational testing of regular open-cell cellular structures behaviour under impact loading. Open-cell cellular specimens made of aluminium alloy and polymer were experimentally tested under quasi-static and dynamic compressive loading in order to evaluate the failure conditions and the strain rate sensitivity. Additionally, specimens with viscous fillers have been tested to determine the increase of the energy absorption due to filler effects. The tests have shown that brittle behaviour of the cellular structure due to sudden rupture of intercellular walls observed in quasi-static and dynamic tests is reduced by introduction of viscous filler, while at the same time the energy absorption is increased. The influence of fluid filler on open-cell cellular material behaviour under impact loading was further investigated with parametric computational simulations, where fully coupled interaction between the base material and the pore filler was considered. The explicit nonlinear finite element code LS-DYNA was used for this purpose. Different failure criteria were evaluated to simulate the collapsing of intercellular walls and the failure mechanism of cellular structures in general. The new computational models and presented procedures enable determination of the optimal geometric and material parameters of cellular materials with viscous fillers for individual application demands. For example, the cellular structure stiffness and impact energy absorption through controlled deformation can be easily adapted to improve the efficiency of crash absorbers.
Ključne besede: mechanics, porous materials, cellular materials, impact loading, mechanical testing, fluid-structure interaction, failure mechanism
Objavljeno v DKUM: 31.05.2012; Ogledov: 1923; Prenosov: 89
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Opis: In this paper the behavior of hexagonal honeycombs under dynamic in-plane loading is described. Additionally, the presence and influence of the filler gas inside the honeycomb cells is considered. Such structures are subjected to very large deformation during an impact, where the filler gas might strongly affect their behavior and the capability of deformational energy absorption, especially at very low relative densities. The purpose of this research was therefore to evaluate the influence of filler gas on the macroscopic cellular structure behavior under dynamic uniaxial loading conditions by means of computational simulations. The LS-DYNA code has been used for this purpose, where a fully coupled interaction between the honeycomb structure and the filler gas was simulated. Different relative densities, initial pore pressures and strain rates have been considered. The computational results clearly show the influence of the filler gas on the macroscopic behavior of analyzed honeycomb structures. Because of very large deformation of the cellular structure, the gas inside the cells is also enormously compressed which results in very high gas temperatures and contributes to increased crash energy absorption capability. The evaluated results are valuable for further research considering also the heat transfer in honeycomb structures and for investigations of variation of the base material mechanical properties due to increased gas temperatures under impact loading conditions.
Ključne besede: mechanics, cellular materials, honeycomb structure, gas filler, thermal properties, mechanical properties, dynamic loading, LS-DYNA, computational simulations
Objavljeno v DKUM: 31.05.2012; Ogledov: 2094; Prenosov: 73
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