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1.
Metallurgical and geometric properties controlling of additively manufactured products using artificial intelligence
Snehashis Pal, Igor Drstvenšek, 2021, izvirni znanstveni članek

Opis: This article has presented a technical concept for producing precisely desired Additive Manufactured (AM) metallic products using Artificial Intelligence (AI). Due to the stochastic nature of the metallic AM process, which causes a greater variance in product properties compared to traditional manufacturing processes, significant inaccuracies in metallurgical properties, as well as geometry, occur. The physics behind these phenomena are related to the melting process, bonding, cooling rate, shrinkage, support condition, part orientation. However, by controlling these phenomena, a wide range of product features can be achieved using the fabricating parameters. A variety of fabricating parameters are involved in the metal AM process, but an appropriate combination of these parameters for a given material is required to obtain an accurate and desired product. Zero defect product can be achieved by controlling these parameters by implementing Knowledge-Based System (KBS). A suitable combination of manufacturing parameters can be determined using mathematical tools with AI, considering the manufacturing time and cost. The knowledge required to integrate AM manufacturing characteristics and constraints into the design and fabricating process is beyond the capabilities of any single engineer. Concurrent Engineering enables the integration of design and manufacturing to enable trades based not only on product performance, but also on other criteria that are not easily evaluated, such as production capability and support. A decision support system or KBS that can guide manufacturing issues during the preliminary design process would be an invaluable tool for system designers. The main objective of this paper is to clearly describe the metal AM manufacturing process problem and show how to develop a KBS for manufacturing process determination.
Ključne besede: metallurgical properties, geometry, additive manufacturing, artificial intelligence, knowledge-based system
Objavljeno v DKUM: 25.09.2024; Ogledov: 0; Prenosov: 3
.pdf Celotno besedilo (1,46 MB)
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2.
Finite element analysis of titanium foam in mechanical response for dental application
Snehashis Pal, Igor Drstvenšek, 2021, izvirni znanstveni članek

Opis: Metals with certain porosity are a new class of materials with extremely low density and a unique combination of excellent mechanical, thermal, electrical, and biocompatible properties. Absorption of impact and shock energy, dust and fluid filtration, construction materials, and most importantly, biocompatible implants are all potential applications for metallic foams. An orthopaedic implant made of metallic foam can provide an open-cell structure that allows for the ingrowth of new bone tissue and the transport of body fluids. Due to its strong biocompatibility and stable fixation between the implant and human bone, titanium foam has recently received much attention as an implant material. Finite element modelling is a suitable method to obtain an efficiently designed implant. Accurate finite element analyses depend on the precision before implementation as well as the functionality of the material properties employed. Since the mechanical performances of titanium foam and solid titanium are different, a constitutive model for porous metal is required. The model of Deshpande and Fleck in the finite element analysis software ABAQUS is used to describe the compressive and flexural deformation properties of titanium foam with 63.5% porosity. The finite element simulation results were compared with the practical mechanical properties obtained by compression testing of the foam. Finally, the material modelling was used to investigate the stress distributions on the dental implant system.
Ključne besede: finite element analysis, ABAQUS, titanium foam, sintering, dental implant, material modeling, mechanical properties, bending, compressing
Objavljeno v DKUM: 25.09.2024; Ogledov: 0; Prenosov: 2
.pdf Celotno besedilo (2,81 MB)
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3.
Combined effect of build orientation and energy density on density and mechanical properties of selectively laser melted Co-Cr-W-Si
Snehashis Pal, Igor Drstvenšek, 2022, izvirni znanstveni članek

Opis: The selective laser melting (SLM) process for manufacturing metals continues to be challenging in terms of achieving the maximum metallurgical properties that the process can provide. There are a variety of manufacturing parameters in the process that have individual characteristics, and when combined with other variables, the characteristics can be varied. However, in this study, the two most important manufacturing parameters, namely build direction and laser power, were considered to investigate their effects on density and tensile properties. Previously, the best scanning speed, hatch spacing, and layer thickness were determined, which directly affect the volumetric energy density in the SLM process. In this study, three different orientations and three different laser powers were selected, namely the X, Y, and Z directions and 55 W, 75 W, and 95 W laser power, respectively. Significant differences in product density were observed for the samples fabricated in the different orientations and with the different laser powers. The specimens fabricated in the Z direction always exhibit higher strength and ductility, which are significantly different from the specimens fabricated in the X and Y directions, while the laser power was 75 W and 95 W, respectively
Ključne besede: cobalt-chromium alloy, orientation, density, tensile strength, ductility, selective laser melting
Objavljeno v DKUM: 25.09.2024; Ogledov: 0; Prenosov: 2
.pdf Celotno besedilo (998,89 KB)
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4.
Investigation of the best manufacturing orientation of Co-Cr-W-Si dental prosthetic elements in the selective laser melting process
Snehashis Pal, Janez Gotlih, Igor Drstvenšek, 2022, izvirni znanstveni članek

Opis: It is well known that Selective Laser Melting (SLM) does not provide the same mechanical properties in all directions of the part. This is due to the microstructural grain orientation and pore shape in SLM products. Therefore, depending on the direction of the pressure applied to the SLM product, a different manufacturing orientation is required to achieve the best mechanical properties. Changing the microstructural grain orientation is difficult through SLM, but a process to reduce the size and number of the pores can be discovered through different combinations of manufacturing parameters. In prosthodontics, pressure is usually applied in the vertical direction, which leads to compression and bending of crowns with bridges. The compressive load can be easily absorbed in the crowns, but the bending force has a significant effect here. Therefore, a product with high tensile strength and high ductility is needed to survive longer. Considering these requirements, this study determined the best parameters for laser processing by SLM method to reduce porosity and improve mechanical strength and ductility of Co-CrW-Si alloy products. The result is a relative product density of 100% for cubic specimens and a yield strength, ultimate tensile strength, and elongation at break of the tensile specimens of 900 MPa, 1200 MPa, and 15%, respectively, obtained in specimen build-up in the Z direction with a laser power of 60 W and a scanning speed of 450 mm/s. Eventually, the best orientation for the production of dental prosthetic elements using the SLM process was determined.
Ključne besede: cobalt-chromium alloy, dental implant, density, tensile strength, ductility, selective laser melting
Objavljeno v DKUM: 03.07.2024; Ogledov: 78; Prenosov: 7
.pdf Celotno besedilo (640,47 KB)
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5.
Dimensional deviations in Ti-6Al-4V discs produced with different process parameters during selective laser melting
Snehashis Pal, Marijana Milković, Riad Ramadani, Janez Gotlih, Nenad Gubeljak, Radovan Hudak, Igor Drstvenšek, Matjaž Finšgar, Tomaž Brajlih, 2023, izvirni znanstveni članek

Opis: When manufacturing complicated products where both material and design play a role, especially thin and curved components, it is difcult to maintain accurate dimensions in Selective Laser Melting. Considering these difculties, this article presents the dimensional errors in the fabrication of Ti-6Al-4V discs and their thermomechanics during manufacturing. Various combinations of laser processing parameters were used to fabricate the 2.00 mm thick discs with a diameter of 5.70 mm. It was found that the thickness shortened and the round shape changed to an oval shape for most of the discs. The thickness decreased along the build-up direction from the bottom to the top and formed a taper that increased with increasing energy density (ED). The horizontal diameter of the discs changed slightly, while the vertical diameters changed remarkably with increasing ED. On the other hand, reducing the laser power resulted in a reduction of the roundness error, while it caused a reduction of the thickness. The hatch spacing signifcantly afected the volume of the melt pool and caused a change in the vertical diameter. The central part of the curved surface of the discs became concave and the concavity increased due to the increasing ED.
Ključne besede: dimension, Ti-6Al-4V, lase power, scanning speed, hatch spacing, selective laser melting
Objavljeno v DKUM: 29.03.2024; Ogledov: 219; Prenosov: 9
.pdf Celotno besedilo (4,48 MB)
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6.
Vpliv parametrov procesa brizganja na zaostale napetosti in nastanek razpok pri več-komponentnih prozornih izdelkih iz pmma : diplomsko delo
Katja Jernejšek, 2022, diplomsko delo

Opis: Pokrove za zadnje avtomobilske luči izdelamo z brizganjem plastičnih mas. Kakovost izdelkov nadzorujemo in zagotavljamo s spreminjanjem procesnih parametrov. Velik vpliv na spreminjanje kakovosti izdelkov med uporabo imajo zaostale napetosti, ki se pojavijo med njihovim ohlajanjem. Pomembno je, da visoke zaostale napetosti na izdelkih pravočasno odkrijemo, sicer se lahko zaradi njih, v času uporabe izdelka, na izdelkih pojavijo razpoke. Pri izvedbi eksperimenta nas je zanimalo, kako se s spreminjanjem procesnih parametrov spreminja nastanek razpok na izdelkih. Pokrove smo izpostavili tekočemu etanolu in pregledovali nastale razpoke. Nastanek razpok na pokrovih smo preprečili z brizganjem pri nižjem naknadnem tlaku in krajšem času delovanja naknadnega tlaka.
Ključne besede: PMMA, plastične mase, brizganje plastičnih mas, zaostale napetosti, nastanek razpok
Objavljeno v DKUM: 05.03.2024; Ogledov: 318; Prenosov: 2
.pdf Celotno besedilo (3,20 MB)

7.
Analiza pogostosti in značilnosti napak pri brizganju plastike in njihovega vpliva na kritična mesta v proizvodnji : diplomsko delo
Ožbej Vidmar, 2023, diplomsko delo

Opis: Osnovni namen diplomske naloge je ugotoviti, katere napake se pojavijo, ko že imamo stabilen proces brizganja plastike. V diplomski nalogi so opisane osnove brizganja plastike. Narejena je analiza napak, ki so se pojavile med delovanjem, in podane so smernice za reševanje napak. Na podlagi analize podatkov je izdelana podatkovna baza za tehnologe, s katero bodo hitro in učinkovito reševali napake pri brizganju plastike. S tem se zmanjša srednji čas popravila napak, kar pomeni, da se zmanjša izmet in je manj zastoja v proizvodnji. Z analizo napak, ki so se pojavile, so bile določene tudi kritične točke v proizvodnji.
Ključne besede: Plastika, brizganje plastike, napake, proizvodnja
Objavljeno v DKUM: 28.02.2024; Ogledov: 371; Prenosov: 42
.pdf Celotno besedilo (1,97 MB)

8.
9.
Algorithmic linearization improves Syringe-based extrusion in elastic systems using Hydrogel-based materials
Jernej Vajda, Luka Banović, Mihael Miško, Igor Drstvenšek, Marko Milojević, Uroš Maver, Boštjan Vihar, 2023, izvirni znanstveni članek

Opis: Accuracy and precision are essential in extrusion-based material handling such as three-dimensional (3D) bioprinting. However, the elasticity of components, backlash, variability of nozzle and cartridge shapes, etc. can lead to unpredictable printing results, which is further complicated by the wide range of rheologically diverse materials and complex sample designs. To address this issue, we present an algorithmic approach to compensate for the discrepancies between piston motion and material extrusion in syringe-based extrusion systems. This approach relies on cyclical, iterative optimization through rapid piston movements, which are adjusted based on extrusion analysis. In this work we establish a general theoretical framework for extrusion and link the rheological properties of prepared hydrogels with shear rates in a typical bioprinting process. The determined properties are compared with the success of the developed algorithm to modify machine instructions for precise material deposition of short, interrupted lines, as well as multi-layered scaffold structures. Overall, our approach provides a means of improving the accuracy and precision of complex extrusion-based bioprinting systems, without prior knowledge of set-up or material properties, making it highly versatile and suitable for a wide range of applications, particularly when the combined set-up and material properties are too complex for solely predictive approaches.
Ključne besede: 3D bioprinting, syringe extrusion, optimization, algorithm
Objavljeno v DKUM: 21.04.2023; Ogledov: 684; Prenosov: 93
.pdf Celotno besedilo (3,38 MB)
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10.
Metode za obravnavanje večjih okvar strojne opreme v podjetju Arcont d.d. : magistrsko delo
Blaž Kocbek, 2023, magistrsko delo

Opis: V podjetju Arcont d. d. prevladuje kurativno vzdrževanje, ki ga želijo bistveno pospešiti in razširiti z nekaterimi preventivnimi dejavnostmi. Z analizo nekaterih tipičnih okvar smo kot pilotski primer izločili upogibni stroj LVD 320/40. Za obravnavo odpovedi in okvar tega stroja smo izbrali metodi ACF (analiza vzrokov za odpoved) in MBR (poročilo o dolgem zastoju). Med delovanjem stroja nastane razpoka na oljnem filtru Rexroth, ki povzroči ustavitev proizvodnje v podjetju. Z analizo vzrokov in posledic okvare ter študijem obstoječih postopkov v podjetju smo metodi prilagodili stanju v podjetju in ju uporabili na pilotskem primeru. Ugotovili smo, da je osnovni vzrok okvare obravnavanega stroja konstrukcijska napaka, ki jo je mogoče rešiti z namestitvijo večjega oziroma zmogljivejšega filtra. Stroškovno ovrednotenje okvar in finančna analiza je pokazala velike prihranke, ki jih omogoča uporaba predstavljenih metod. Metodi je mogoče posplošiti za uporabo na katerem koli delovnem sredstvu v podjetju Arcont d. d.
Ključne besede: analiza vzrokov za odpoved, metode, celovito produktivno vzdrževanje, strojna oprema
Objavljeno v DKUM: 01.02.2023; Ogledov: 711; Prenosov: 97
.pdf Celotno besedilo (3,67 MB)

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