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Abstract: This work examines the mechanical behaviour of 3D-printed stochastic lattice structures fabricated using a semi-controlled design. A primary goal is to predict and optimize the mechanical response of these Acrylic Styrene Acrylonitrile (ASA) filament structures when subjected to compressive stress. By transitioning from a purely stochastic method to a semi-controlled tessellation approach within Rhinoceros 7 software, we effectively generated the proposed design models. This methodology results in mechanical responses that are both predictable and reliable. The design parameters, including nodal formation, strut thickness, and lattice generation based on a predefined geometric routine, are associated with the regulation of the relative density. This approach aims to minimize the effect of relative density on the actual stiffness and strength evaluation. Our findings are cantered on the compressive testing of structures, which were generated using a Voronoi population distributed along a parabolic curve. We analyzed their mechanical response to the point of failure by examining stress–strain fluctuations. Three distinct behaviour stages are observed: elastic range, plastic range, and collapse without densification. The influence of crosslink geometry on the elastic responses was highlighted, with parabolic configurations affecting the peak stresses and elastic line slopes. The structures exhibited purely brittle behaviour, characterized by abrupt local cracking and oscillatory plateau formation in the plastic stage.
Keywords: semi-controlled Voronoi tessellation, stress–strain curve, mechanical response
Published in DKUM: 03.11.2025; Views: 0; Downloads: 5
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Abstract: Interpenetrating phase composites (IPC) are materials with two or more mutually continuous, interconnected phases. This structure allows each phase to retain its properties, while together they exhibit enhanced synergistic properties. In this work, polymer-metal IPCs with Triply Periodical Minimal Surface (TPMS) structures were fabricated and tested for their mechanical properties at different impact velocities (ranging from 0.1 mm/s to 250 m/s). Samples. The samples comprise a stainless steel reinforcement phase and two polymeric matrices (silicone and epoxy). Computed tomography was used to evaluate the internal structure and the fabrication quality. The results showed that the samples were thoroughly infiltrated with polymeric filler, achieving a high degree of homogeneity in the composite. The compression tests of silicone-filled IPCs showed an increase in stiffness. Still, the Specific Energy Absorption (SEA) was not improved due to the non-optimal stiffness ratio between the polymeric matrix and the metallic reinforcement phase. However, using epoxy as the matrix resulted in the SEA enhancement of 38 %. This is attributed to the interlocking mechanism between the two phases, which improved the macroscopic mechanical properties. The compression tests showed significant strain rate hardening due to the base material’s strain rate sensitivity and the inertia effects.
Keywords: TPMS, interpenetrating phase composite, polymer filler, hybrid structure, experimental testing, mechanical properties, strain rate effect
Published in DKUM: 26.05.2025; Views: 0; Downloads: 14
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Abstract: This article presents a short-range fiber-optic quasi-distributed sensing device suitable for strain and temperature measurement. The sensing assembly consists of an fs laser inscribed reference mirror and a sensing array of equidistantly positioned mirrors. Utilization of the reference mirror and proper sensor geometry selection provides the possibility for a high-resolution spectral interrogation of the sensing array while relying on an ordinary, cost-effective distributed feedback (DFB) telecom laser diode. Beside the telecom DFB diode, the entire interrogation system includes only an additional detector, optical coupler, analog interface and a microcontroller. Measurement resolution better than 1 µε was demonstrated experimentally at a sampling rate exceeding 65 samples per second, while utilizing a sensing device with a typical length of 50 mm and spatial resolution of approximately 2 mm. To demonstrate the application potential of the proposed measuring device, a few different packages and sensor configurations were demonstrated and tested, including a system for tactile sensing applications and a short-range quasi-distributed temperature measurement probe.
Keywords: optical fiber sensors, short-range quasi-distributed fiber-optic sensor, strain/temperature sensing device, cost-effective interrogation system, tactile sensing, phase subtraction
Published in DKUM: 03.02.2025; Views: 0; Downloads: 30
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Abstract: Strain rate hardening caused by the changed deformation mode is a fascinating phenomenon in cellular metamaterials where the material’s stiffness and energy absorption capabilities increase as the strain rate increases. This unique behaviour is attributed to a combination of micro-inertia effects, base material’s strain rate hardening and inertia effects. At high strain rates, the metamaterial’s inertia influences its deformation response, which changes to shock mode. This work briefly presents the geometry and fabrication of different metallic metamaterials. Then, it evaluates their mechanical response at different strain rates, ranging from quasi-static to intermediate dynamic and shock, determined by experimental and computational investigation. The three deformation modes can be separated into two critical loading velocities, unique for each metamaterial, which are also presented and compared in this work for various metamaterials. The investigations show that the deformation mode change in metallic metamaterials depends on their porosity. The critical velocities separating the deformation modes decrease with increasing porosity, i.e., decreased density of the metamaterial results in reduced critical loading velocities. The shock deformation mode in cellular metamaterials is thus attainable at much lower loading velocities than in homogeneous (nonporous) materials.
Keywords: metamaterials, cellular structures, high strain rate, experimental testing, computational modelling, compression loading, mechanical properties
Published in DKUM: 22.05.2024; Views: 204; Downloads: 29
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Abstract: This study investigated the high-strain rate mechanical properties of open-cell aluminium foam M-pore®. While previous research has examined the response of this type of foam under quasi-static and transitional dynamic loading conditions, there is a lack of knowledge about its behaviour under higher strain rates (transitional and shock loading regimes). To address this gap in understanding, cylindrical open-cell foam specimens were tested using a modified Direct Impact Hopkinson Bar (DIHB) apparatus over a wide range of strain rates, up to 93 m/s. The results showed a strong dependency of the foam's behaviour on the loading rate, with increased plateau stress and changes in deformation front formation and propagation at higher strain rates. The internal structure of the specimens was examined using X-ray micro-computed tomography (mCT). The mCT images were used to build simplified 3D numerical models of analysed aluminium foam specimens that were used in computational simulations of their behaviour under all experimentally tested loading regimes using LS-DYNA software. The overall agreement between the experimental and computational results was good enough to validate the built numerical models capable of correctly simulating the mechanical response of analysed aluminium foam at different loading rates.
Keywords: Open-cell aluminium foam, Micro-computed tomography, High-strain rate, Direct impact hopkinson bar, Digital image correlation, Computer simulation
Published in DKUM: 06.12.2023; Views: 428; Downloads: 62
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