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Abstract: This study focuses on the segmentation part in the development of a potato-sorting system that utilizes camera input for the segmentation and classification of potatoes. The key challenge addressed is the need for efficient segmentation to allow the sorter to handle a higher volume of potatoes simultaneously. To achieve this, the study employs a region-based convolutional neural network (R-CNN) approach for the segmentation task, while trying to achieve more precise segmentation than with classic CNN-based object detectors. Specifically, Mask R-CNN is implemented and evaluated based on its performance with different parameters in order to achieve the best segmentation results. The implementation and methodologies used are thoroughly detailed in this work. The findings reveal that Mask R-CNN models can be utilized in the production process of potato sorting and can improve the process.
Keywords: image segmentation, potato sorting, neural network, mask RCNN, object detection, production process, machine learning, AI
Published in DKUM: 27.03.2025; Views: 0; Downloads: 9
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Abstract: Optimizing cutting parameters in fiber laser cutting of austenitic stainless steel is challenging due to the complex interplay of multiple variables and quality metrics. To solve this problem, Latin hypercube sampling was used to ensure a comprehensive and efficient exploration of the parameter space with a smaller number of trials (185), coupled with feedforward neural networks for predictive modeling. The networks were trained with a leave-oneout cross-validation strategy to mitigate overfitting. Different configurations of hidden layers, neurons, and training functions were used. The approach was focused on minimizing dross and roughness on both the top and bottom areas of the cut surfaces. During the testing phase, an average MSE of 0.063 and an average MAPE of 4.68% were achieved by the models. Additionally, an experimental test was performed on the best parameter settings predicted by the models. Initial modelling was conducted for each quality metric individually, resulting in an average percentage difference of 1.37% between predicted and actual results. Grid search was also per formed to determine an optimal input parameter set for all outputs, with predictions achieving an average ac curacy of 98.34%. Experimental validation confirmed the accuracy and robustness of the model predictions, demonstrating the effectiveness of the methodology in optimizing multiple parameters of complex laser cutting processes.
Keywords: laser cutting optimization, cut surface quality, dross formation, Latin hypercube sampling, feedforward neural network
Published in DKUM: 10.01.2025; Views: 0; Downloads: 22
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Abstract: In industry, metal workpieces are often heat-treated to improve their mechanical properties, which leads to unwanted deformations and changes in their geometry. Due to their high hardness (60 HRC or more), conventional bending and rolling straightening approaches are not effective, as a failure of the material occurs. The aim of the research was to develop a predictive model that predicts the change in the form of a hardened workpiece as a function of the arbitrary set of strikes that deform the surface plastically. A large-scale laboratory experiment was carried out in which a database of 3063 samples was prepared, based on the controlled application of plastic deformations on the surface of the workpiece and high-resolution capture of the workpiece geometry. The different types of input data, describing, on the one hand, the performed plastic surface deformations on the workpieces, and on the other hand the point cloud of the workpiece geometry, were combined appropriately into a form that is a suitable input for a U-Net convolutional neural network. The U-Net model’s performance was investigated using three statistical indicators. These indicators were: relative absolute error (RAE), root mean squared error (RMSE), and relative squared error (RSE). The results showed that the model had excellent prediction performance, with the mean values of RMSE less than 0.013, RAE less than 0.05, and RSE less than 0.004 on test data. Based on the results, we concluded that the proposed model could be a useful tool for designing an optimal straightening strategy for high-hardness metal workpieces. Our results will open the doors to implementing digital sustainability techniques, since more efficient handling will result in fewer subsequent heat treatments and shorter handling times. An important goal of digital sustainability is to reduce electricity consumption in production, which this approach will certainly do.
Keywords: sustraightening process, hardened workpiece, manufacturing, U-Net convolutional neural network, modeling, point cloud, digital sustainability
Published in DKUM: 02.04.2024; Views: 275; Downloads: 24
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Abstract: V diplomskem delu je predstavljena nadgradnja izsekovalne linije za rondele na način avtomatizacije sortiranja in zlaganja rondel v stolpce, ko te prispejo iz udarnega kladiva po transportnem traku. Delo, ki ga trenutno opravljajo trije delavci, se tako popolnoma avtomatizira oziroma avtomatizira do stopnje, kjer je za delo in nadzor potreben samo en delavec. Predstavljeni so tudi razlogi za izbor takšne avtomatizacije in prednosti, ki jih prinesejo podjetjem. Sistem je bil zmodeliran s pomočjo CAD programske opreme Autodesk Inventor Professional. Praktični del diplomskega dela je bil izveden v podjetju Talum, poslovna enota Rondelice.
Keywords: avtomatizacija, rondela, izsekovalna linija, modernizacija, modeliranje
Published in DKUM: 11.09.2019; Views: 955; Downloads: 131
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