1. Removal of inclusions and trace elements from Al-Mg-Si alloys using refining fluxeUroš Kovačec, Franc Zupanič, 2025, original scientific article Abstract: The cleanliness of aluminium alloys has a decisive effect on their properties and performance. In this work, the melts of several Al-Mg-Si alloys (6xxx series) were refined using rotary flux injection (RFI) of the salt fluxes in the industrial environment. A typical charge consisted of 25 % to 30 % external scrap, 45 % to 50 % internal scrap, and 20 % to 30 % primary aluminium. During injection, the entire melt volume was mixed uniformly. The melt was filtered using a porous ring filtration apparatus. The fraction and type of non-metallic inclusions were determined using light and scanning electron microscopy. The contents of alkali and alkaline-earth metals were determined using optical emission spectroscopy. The reduction of alkali and alkaline earth metals and the fraction of nonmetallic inclusions were used to evaluate the process efficiency and the flux selection for the regular production. An analysis of more than 100 industry charges confirmed that the flux selected after the experimental trials, consisting of a mixture of MgCl2, KCl, NaCl and CaF2, was effective in regular production. Keywords: aluminium, refinement, flux, cleanlines, non-mtalic inclusion, rotary injection, alkall element Published in DKUM: 04.12.2025; Views: 0; Downloads: 7
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2. Fatigue and fracture characterisation of copper-brazed 316L stainless steelTonica Bončina, Franc Zupanič, Branko Nečemer, Roman Satošek, Erik Rihter, Srečko Glodež, 2026, original scientific article Abstract: This study focuses on the mechanical, fatigue and metallographic characterisation of copper-brazed 316L stainless steel for the potential use in different plate heat exchangers (PHE) applications. The quasi-static and fatigue tests have been performed on the specially designed copper-brazed tensile specimens to obtain the engineering stress–strain diagram and the fatigue life curve of the analysed brazed joint. Furthermore, a comprehensive metallographic investigation has been done, focusing on (i) material characterisation of asreceived stainless steel 316L, (ii) characterisation of the brazed joint and (iii) fractographic analyses of fractured surfaces by quasi-static and fatigue loading. The obtained experimental results may be beneficial for designing copper-brazed plate heat exchangers in the future. Keywords: brazed joint, fatigue, experimental testing, metallographic investigation Published in DKUM: 28.11.2025; Views: 0; Downloads: 2
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3. Metallography of quasicrystals in AL-alloysTonica Bončina, Franc Zupanič, 2025, review article Abstract: Quasicrystals are ordered phases without periodicity. They are often found in aluminium and other alloys. They can appear in different sizes. Therefore, several metallographic and characterisation techniques are required to fully determine their shape, size, crystallography, and chemical composition. This review paper gives special attention to identifying quasicrystals in aluminium alloys using classical metallographic techniques, such as etching, deep etching, and particle extraction, which allow the investigation of larger areas by light and scanning electron microscope, giving additional information by combining with complementary high-resolution techniques. Keywords: metallography, quasicrystals, aluminium, microstructure, microscopy Published in DKUM: 27.11.2025; Views: 0; Downloads: 2
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4. The impact of temperature and the duration of freezing on a hydrogel used for a 3d-bioprinted in vitro skin modelMaja Sever, Dominik Škrinjar, Tina Maver, Monika Belak, Franc Zupanič, Ivan Anžel, Tanja Zidarič, 2024, original scientific article Abstract: Skin bioprinting has the potential to revolutionize treatment approaches for injuries and surgical procedures, while also providing a valuable platform for assessing and screening cosmetic and pharmaceutical products. This technology offers key advantages, including flexibility and reproducibility, which enable the creation of complex, multilayered scaffolds that closely mimic the intricate microenvironment of native skin tissue. The development of an ideal hydrogel is critical for the successful bioprinting of these scaffolds with incorporated cells. In this study, we used a hydrogel formulation developed in our laboratory to fabricate a 3D-bioprinted skin model. The hydrogel composition was carefully selected based on its high compatibility with human skin cells, incorporating alginate, methyl cellulose, and nanofibrillated cellulose. One of the critical challenges in this process, particularly for its commercialization and large-scale production, is ensuring consistency with minimal batch-to-batch variations. To address this, we explored methods with which to preserve the physicochemical properties of the hydrogels, with a focus on freezing techniques. We validated the pre-frozen hydrogels’ printability, rheology, and mechanical and surface properties. Our results revealed that extended freezing times significantly reduced the viscosity of the formulations due to ice crystal formation, leading to a redistribution of the polymer chains. This reduction in viscosity resulted in a more challenging extrusion and increased macro- and microporosity of the hydrogels, as confirmed by nanoCT imaging. The increased porosity led to greater water uptake, swelling, compromised scaffold integrity, and altered degradation kinetics. The insights gained from this study lay a solid foundation for advancing the development of an in vitro skin model with promising applications in preclinical and clinical research. Keywords: in vitro skin model, 3D printing, hydrogels, preclinical and clinical medicine Published in DKUM: 28.07.2025; Views: 0; Downloads: 4
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5. Nekovinski materialiIvan Anžel, Franc Zupanič, Mihael Brunčko, 2025 Abstract: V skripti Nekovinska gradiva bodo študenti spoznali ključne vidike pomena nekovinskih materialov v sodobnem inženirstvu. Ti materiali so danes v številnih panogah postali nepogrešljivi pri načrtovanju in izdelavi izdelkov, v nekaterih primerih pa že povsem nadomeščajo kovine in zlitine. Kombinacija njihovih edinstvenih lastnosti omogoča razvoj tehnološko naprednih rešitev, ki so hkrati energetsko učinkovite in prijazne do okolja. S študijskim gradivom Nekovinski materiali bodo študenti pridobili poglobljeno razumevanje o zgradbi, lastnostih in tehnologijah izdelave polimernih, keramičnih in kompozitnih materialov. Keywords: nekovinski materiali, polimeri, keramika, kompoziti, zgradba, lastnosti Published in DKUM: 10.06.2025; Views: 0; Downloads: 14
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6. Vpliv mikrolegiranja s kemijskimi elementi Sc, Y in V na mikrostrukturo in lastnosti zlitine Al-Mg-Si : doktorska disertacijaSandi Žist, 2025, doctoral dissertation Abstract: V disertaciji je obravnavan vpliv mikrolegiranja s Sc, Y in V na razvoj kompleksne mikrostrukture in izboljšanja lastnosti. Referenčno zlitino predstavlja AA 6086, ki je modificirana zlitina AA 6082 z višjimi vsebnostmi Si, Cu in Zr. Preiskovani vzorci so bili liti v bakreno koliko ter toplotno obdelani v različnih temperaturnih režimih. Karakterizacija je potekala z uporabo matematičnih modelov ter eksperimentalno s svetlobno mikroskopijo, vrstično in presevno elektronsko mikroskopijo, energijsko disperzijsko spektroskopijo, rentgensko difrakcijo, diferenčno vrstično kalorimetrijo ter meritvami mehanskih lastnosti v obliki dilatometrije, trdote in tlačnih preizkusov. Izvedena je bila napredna karakterizacija mikrostrukturnih vsebin v litem in homogeniziranem stanju, ter v umetno staranih stanjih v temperaturnem območju od 170 °C do 450 °C. Razvoj mikrostrukture in lastnosti je primerljiv za zlitine s Sc in kombinacijo Sc in Y, medtem ko dodatek V bistveno ne vpliva na spremembe v referenčni zlitini. V vseh vzorcih so potrjeni številni eksotermni procesi, ki nakazujejo na aktiven razvoj disperzoidov in izločkov. Elementa Sc in Y vplivata na kinetiko izločanja predvsem pri povišanih temperaturah, kjer se reakcija nastajanja disperzoidov v primerjavi z referenčno zlitino premakne za red velikosti 50 °C. V vzorcih so detektirani majhni poligonalni in večji igličasti disperzoidi, za vzorca s Sc in Y pa je opravljena poglobljena karakterizacija prisotnih disperzoidov. Izboljšane mehanske lastnosti referenčne zlitine so bile dosežene s toplotno obdelavo vzorcev v litem stanju, kjer so izmerjene vrednosti v povprečju 77,5 HV ter so 30 % višje kakor v toplotno obdelanih homogeniziranih vzorcih. Visokotrdnostne lastnosti so bile dosežene s klasičnim staranjem pri 180 °C, kjer je povprečna izmera trdota po 8 urah znašala 122 HV. Keywords: aluminijeve zlitine Al-Mg-Si, mikrolegiranje, mikrostruktura, mehanske lastnosti Published in DKUM: 12.05.2025; Views: 0; Downloads: 0 |
7. Microstructure and indentation properties of single-roll and twin-roll casting of a quasicrystal-forming Al-Mn-Cu-Be alloyFranc Zupanič, Matjaž Macerl, Toshio Haga, Tonica Bončina, 2022, original scientific article Abstract: In this investigation, strips of an experimental Al-Mn-Cu-Be alloy were manufactured by
high-speed single-roll and twin-roll casting to stimulate the formation of a quasicrystalline phase
during solidification. The strips were characterised by light microscopy, scanning and transmission
electron microscopy, microchemical analysis, and X-ray diffraction. Indentation testing was used to
determine the mechanical responses of the strips in different areas. A smooth surface was achieved
on both sides of the twin-roll-cast strip, while the free surface of the single-roll-cast strip was rough.
The microstructures in both strips consisted of an Al-rich solid solution matrix embedding several
intermetallic phases Θ-Al2Cu, Be4Al (Mn, Cu), Al15Mn3Be2 and icosahedral quasicrystalline phase
(IQC). The microstructure of the single-roll-cast strip was more uniform than that of the twin-roll-cast
strip. Coarse Al15Mn3Be2 particles appeared in both alloys, especially at the centre of the twinroll strip. These coarse particles adversely affected the strength and ductility. Nevertheless, both
casting methods provided high-cooling rates, enabling the formation of metastable phases, such as
quasicrystals. However, improvements in alloy composition and casting procedure are required to
obtain enhanced microstructures and properties. Keywords: single-roll casting, twin roll casting, microstructure, quasicrystal, hardness, aluminium, characterisation Published in DKUM: 24.03.2025; Views: 0; Downloads: 11
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8. Microstructure and surface topography study of nanolayered TiAlN/CrN hard coatingPeter Panjan, Peter Gselman, Matjaž Panjan, Tonica Bončina, Aljaž Drnovšek, Mihaela Albu, Miha Čekada, Franc Zupanič, 2022, original scientific article Abstract: The microstructure and surface topography of PVD hard coatings are among the most
important properties, as they significantly determine their mechanical, tribological and other properties. In this study, we systematically analyzed the microstructure and topography of a TiAlN/CrN
nanolayer coating (NL-TiAlN/CrN), not only because such coatings possess better mechanical and
tribological properties than TiAlN and CrN monolayer coatings, mainly because the contours of the
individual layers, in the cross-sectional STEM or SEM images of such coatings, make it easier to
follow topographic and microstructural changes that occurred during its growth. We investigated
the effects of the substrate rotation modes on the microstructure and surface topography of the
NL-TiAlN/CrN coating, as well as on the periodicity of the nanolayer structure. The influence of the
substrate material and the ion etching methods were also studied, while special attention was given to
the interlayer roughness and influence of non-metallic inclusions in the steel substrates on the growth
of the coating. The topographical features of the NL-TiAlN/CrN coating surface are correlated with
the observations from the cross-sectional TEM and FIB analysis. Selected non-metallic inclusions,
covered by the NL-TiAlN/CrN coating, were prepared for SEM and STEM analyses by the focused
ion beam. The same inclusions were analyzed prior to and after deposition. We found that substrate
rotation modes substantially influence the microstructure, surface topography and periodicity of the
NL-TiAlN/CrN layer. Non-metallic inclusions in the substrates cause the formation of shallow craters
or protrusions, depending on their net removal rates during the substrate pretreatment (polishing
and ion etching), as compared to the matrix. Keywords: magnetron sputtering, nanolayer hard coatings, growth defects, surface topography, interlayer roughness, non-metallic inclusion, focused ion beam (FIB), scanning electron microscopy (SEM), scanning transmission electron microscopy (STEM) Published in DKUM: 19.03.2025; Views: 0; Downloads: 7
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9. Sodobni inženirski materialiIvan Anžel, Franc Zupanič, Mihael Brunčko, 2025, other educational material Abstract: Skripta, Sodobni inženirski materiali je kot temeljno študijsko gradivo namenjeno pervenstveno študentom 2. stopnje študijskih programov Strojništva, Gospodarskega inženirstva, Mehatronike in študentom Inženirsko oblikovanja izdelkov. Skripta je sestavljena iz treh poglavij: (i) Zgradba in izbira inženirskih materialov; (ii) Lastnosti inženirskih materialov; (iii) Primeri sodobnih inženirskih materialov. V prvem poglavju je obravnavana zgradba kovinskih, keramičnih, polimernih in kompozitnih materialov ter predstavljeni so kriteriji, ki omogočajo inženirjem glede na želeno kombinacijo lastnosti materialov, njihovo ustrezno izbiro za določeno aplikacijo. Drugo poglavje obravnava lastnosti sodobnih inženirskih materialov s poudarkom na poglobljenem študiju razlage korelacij med zgradbo, mikrostrukturo in lastnostmi. V zadnjem najobsežnejšem poglavju so predstavljeni izbrani primeri sodobnih inženirskih materialov, katerih uporaba e v industrijski praksi dandanes zelo aktualna. Če naštejemo samo najbolj zanimive: disperzijsko utrjeni materiali, spominske zlitine, konstrukcijska keramika, materiali za shranjevanje vodika, hitrostrjeni kovinski materiali, sodobne aluminijeve zlitine, biopolimeri in še mnogi drugi. Keywords: sodobni inženirski materiali, zgradba, izbira materialov, mikrostruktura, lastnosti Published in DKUM: 27.02.2025; Views: 0; Downloads: 761
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10. Dispersoids in Al-Mg-Si alloy AA 6086 modified by Sc and YFranc Zupanič, Sandi Žist, Mihaela Albu, Ilse Letofsky-Papst, Jaka Burja, Maja Vončina, Tonica Bončina, 2023, original scientific article Keywords: aluminijeve zlitine, toplotna obdelava, mikrostruktura, disperzoidi, dilatometrija, trdota, aluminium alloy, heat treatment, microstructure, dispersoids, dilatometry, DSC, hardness Published in DKUM: 05.04.2024; Views: 183; Downloads: 31
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