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Abstract: Microplastics (MPs) that are ubiquitous in aquatic environments and industrial wastewater streams have been identified as key hotspots of MP contamination. It is significantly more effective to remove MPs at these points before they enter municipal wastewater streams. This study is an environmental assessment of a novel pilot plant for the removal of MPs and the chemical oxygen demand (COD) from wastewater with a high MP contamination from a plastics manufacturer in Germany. MP removal is based on physical–chemical agglomeration–fixation by organosilanes. Formed agglomerates are separated using a belt filter. The COD is removed by an adsorption process. The resulting MP removal was 98.0 ± 1.1% by mass and 99.9987 ± 0.0007% by particle count, while the COD was reduced by 96 ± 2.7%. The system’s sustainability is evaluated using the Life Cycle Assessment methodology, evaluating system construction, operation, and end-of-life considerations. The current pilot plant is also compared to an optimized circular and sustainable upgrade, where drivers of environmental burdens are eliminated and collected MPs are reused. Significant reductions in environmental impact categories are achieved and the global warming potential is reduced by 96%. This study provides a sustainability assessment of a novel technology and circular solution to remove MPs from highly polluted industrial wastewater.
Keywords: microplastics, life cycle assessment, impact analysis, removal technology, sustainable process design, carbon footprint, water quality, circular economy
Published in DKUM: 14.03.2025; Views: 0; Downloads: 3
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Abstract: Step towards resilience and sustainability through exploring renewable biomass and waste streams to produce higher-added value products and energy is among key aspects for closing the loops, saving resources, and reducing the resource and emission footprints. In that respective, crustacean shells waste can offer rich spectre of valuable compounds such as proteins, chitin, carotenoids. This waste is produced in large quantities worldwide, thus allowing for commercial valorisation. An overview of technologies is undertaken for more sustainable and environmentally friendly chitosan production via chitin isolation and conversion and compared to the conventional processes. Furthermore, an assessment of the environmental burden and energy demand distribution for conventional and more sustainable alternative processes was performed, based on lab-scale experimental data. Three different chitin extraction routes and three distinct chitosan conversion processes were considered and compared for their greenhouse gas footprint, abiotic depletion, acidification, eutrophication and other potentials. Finally, the energy demand distribution was analysed considering electricity production patterns from three European countries, Slovenia, Portugal and Norway. The results showed that alternatives 3-A and 3-B (conventional eco-solvents - conventional deacetylation with 40 % and 50 % NaOH) generate the lowest environmental burden (184 g CO2 eq./g chitosan). Electricity was the main hotspot of the processes, used either for extraction, plasma treatment or deacetylation. The sensitivity analysis proved that the Norwegian electricity mix has the lowest environmental impact (4.2 g CO2 eq./g chitosan). This study highlights the impact of blue biorefineries by transforming marine waste to valuable biopolymers such as chitin and chitosan.
Keywords: shrimp shells waste, blue biorefinery, value-added products, chitosan, sustainable production, comparative environmental assessment
Published in DKUM: 08.01.2025; Views: 1; Downloads: 3
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Abstract: Plastics play a crucial role in our daily lives. The challenge, however, is that they become waste and contribute to a global environmental problem, increasing concerns about pollution and the urgent need to protect the environment. The accumulation and fragmentation of plastic waste, especially micro- and nanoplastics in aquatic systems, poses a significant threat to ecosystems and human health. In this study, the decomposition and fragmentation processes of conventional and biobased plastic waste in simulated water bodies (waters with different pH values) and in real water systems (tap water and seawater) are investigated over a period of one and six months. Three types of plastic were examined: thermoplastic polyethylene terephthalate and thermoset melamine etherified resin in the form of nonwovens and biobased polylactic acid (PLA) in the form of foils. Such a comprehensive study involving these three types of plastics and the methodology for tracking degradation in water bodies has not been conducted before, which underlines the novelty of the present work. After aging of the plastics, both the solid fraction and the leachate in the liquid phase were carefully examined. The parameters studied include mass loss, structural changes and alterations in functional groups observed in the aged plastics. Post-exposure assessment of the fragmented pieces includes quantification of the microplastic, microscopic observations and confirmation of composition by in situ Attenuated Total Reflectance Fourier Transform Infrared Spectroscopy. The leachate analysis includes pH, conductivity, turbidity, total carbon and microplastic size distribution. The results highlight the importance of plastic waste morphology and the minor degradation of biobased PLA and show that microfibers contribute to increased fragmentation in all aquatic systems and leave a significant ecological footprint. This study underlines the crucial importance of post-consumer plastic waste management and provides valuable insights into strategies for environmental protection. It also addresses the pressing issue of plastic pollution and provides evidence-based measures to mitigate its environmental impact.
Keywords: polylactic acid, polyethylene terephthalate fabric, melamine etherifed resin fabric, aquatic environment, fragmentation, waste disposal
Published in DKUM: 09.09.2024; Views: 73; Downloads: 24
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Keywords: hydrogen producing technologies, hydrogen storage, hydrogen transport, life cycle assessment, different electricity sources, energy and environmental footprints, eco-benefit and eco-cost, comparative impact assessment
Published in DKUM: 10.05.2024; Views: 240; Downloads: 75
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Abstract: The seafood processing industry generates substantial amounts of waste, particularly from the shells of crustaceans. These shells currently hold limited to no value within the food sector, and the current methods of disposal can have negative impact on the natural bioecology. However, these shells still contain valuable compounds such as polymers, minerals, and polyphenols, which could be further utilized. Extracting these compounds using a biorefinery approach, which emphasizes sustainability, could be a viable solution. This master thesis aims to assess the environmental implications, using the Life Cycle Assessment methodology, of a shrimp shell biorefinery process, to produce valuable products, like proteins, chitin, astaxanthin and calcium carbonate. The laboratory-scale biorefinery process was initially upscaled to both pilot and industrial scales, based on equipment design. Also, a comparison between the calculated power demand of units and the power demand of units, derived from Aspen Capital Cost Estimator, was also done. For the laboratory, pilot and industrial sized process, the energy consumption was determined combined with the environmental impact assessment, such as global warming, eutrophication, acidification, ecotoxicity potentials and other. The functional unit was the production of 1 kg of chitin, where the capacity of the laboratory process was linearly scaled up. The evaluation of energy consumption revealed significant disparities among the different scales. Specifically, the upscaled laboratory process exhibited significantly higher energy consumption per kg of chitin (5,882.1 kWh) in comparison to the pilot (62.3 kWh) and industrial (21.1 kWh) scales. This outcome underscores the inadequacies of employing a linear scale-up in environmental analysis. Notably, centrifugation dominated electrical energy consumption at the laboratory-scale and industrial-scale, while refrigeration took over this role at the pilot-scale process. Related to impact assessment it was found that both pilot- and industrial-scale processes demonstrated lower overall environmental impacts, compared to the laboratory-scale process in all evaluated categories. Acidification, photochemical oxidation, eutrophication and global warming potential exhibited the most significant variations, with reductions ranging up to 97 %, while ozone layer depletion displayed only a 17 % decrease. Importantly, all three scales also exhibited some positive effects (unburdening the environment) due to the use of shrimp shell materials, with particularly noticeable improvements in the category of terrestrial ecotoxicity.
Keywords: Shrimp shells, Biorefinery, Process design, Life cycle assessment (LCA), Circular bioeconomy, Process Scale-up
Published in DKUM: 04.10.2023; Views: 473; Downloads: 0
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